Principal Process Engineer

24 hours ago

Washington, Washington, D.C., United States Boston Full time
Job Summary

The Principal Process Engineer is responsible for designing, implementing, and optimizing industrial manufacturing processes and systems for our energetics-related programs and operations.

Key Responsibilities
  • Develop and implement process designs and improvements to increase efficiency and productivity.
  • Lead and/or participate in capital projects of varying scope and complexity as the subject matter expert for manufacturing process technologies, logistics, and process flow.
  • Conduct process simulations and analysis to optimize performance and reduce waste (material, labor, energy).
  • Identify and resolve process bottlenecks and inefficiencies.
Technical Support
  • Serve as technical support lead to manufacturing and production teams.
  • Troubleshoot and resolve process-related issues, focusing on minimizing hazards and ensuring operational continuity.
  • Monitor process performance data to recommend and implement improvements and corrective actions.
  • Conduct and/or support incident or quality investigations using RCCA methodologies and implement corrective and preventive actions.
Project Management
  • Lead and manage projects aimed at improving processes, introducing new technologies, or expanding capabilities related to energetic materials.
  • Develop project plans, manage budgets, and ensure projects adhere to safety and regulatory standards.
  • Collaborate with and sometimes lead cross-functional teams to achieve project goals and timelines.
Compliance and Safety
  • Ensure all processes comply with relevant regulations, safety standards, and industry best practices specific to energetic materials and explosives.
  • Conduct risk assessments, implement safety solutions/protocols, and oversee safety training to maintain a safe working environment.
  • Stay current with industry developments and regulatory changes to apply best practices and ensure compliance.
  • Lead and participate in Process Hazard Analyses and provide relevant process safety information.
Documentation and Reporting
  • Prepare and maintain detailed process documentation, including standard operating procedures (SOPs) and process flow diagrams.
  • Generate regular reports on process performance, improvements, and project status for management review.
Qualifications
  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.
  • 15 years of experience in a process engineering, manufacturing engineering, or a similar role.
  • A minimum of 3 years' experience in Energetic, Explosive, and/or hazardous material process design and manufacturing.
  • Expert knowledge of process design, optimization, and control.
  • Expert level skills in process simulation software and data analysis tools.
  • Experience with Lean, Six Sigma, or other continuous improvement methodologies including root cause and corrective/preventive action determinations and processes.
  • Excellent problemsolving skills and attention to detail.
  • Experience with explosive material safety systems, controls, and requirements.
  • Strong communication and interpersonal skills.
  • Indepth understanding of industry regulations, safety standards, and explosive materials handling. Including, demonstrated experience with the elements of OSHA PSM.
  • Experience working on/within DoD contract environments and regulations, such as DOD 4145.

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