Senior Mechanical Design Engineer

4 weeks ago


Morrisville, North Carolina, United States NIRSense Inc. Full time
About the Role

NIRSense Inc. is seeking a skilled mechanical engineer to join its team in Morrisville, NC. As a key member of the engineering team, you will be responsible for designing and developing wearable products that integrate molded components, small opto-electronic components, PCBs, batteries, LCD screens, and biocompatible skin interfacing materials.

The ideal candidate will have a strong background in mechanical engineering, with experience in design for manufacturing, assembly, and testing. You will work closely with electrical engineers to package PCB components with flexible or rigid enclosure designs that conform to the human body.

Key responsibilities include:

  • Designing and prototyping compact, wearable systems that meet the needs of NIRSense's customers
  • Working with electrical engineers to package PCB components with flexible or rigid enclosure designs
  • Coordinating task management among mechanical team members
  • Mentoring junior and mid-level engineers
  • Designing system protections for water ingress at significant depths
  • Checking prototype and manufactured parts for accuracy to design intent and manufacturing tolerances
  • Translating user needs and functional requirement documents into specific design implementations
  • Designing test fixtures, molds, manufacturing jigs, and related subsystems
  • Following best practices for design controls and quality management systems
  • Providing support to customers on-site and remotely for stage-gated device test milestones

The compensation package will be commensurate with the successful applicant's experience. The anticipated hiring range is between $100,000 and $120,000, depending on experience level.

This role requires you to be on-site at our Morrisville, NC office three plus days a week.

Minimum qualifications include:

  • B.S. or M.S. in Mechanical engineering or a related field
  • Four or more years of industry experience in medical devices
  • Significant capability and efficiency with Solidworks

Preferred qualifications include:

  • Experience in injection mold (IM) tooling, designing IM products, and IM process development
  • Experience with rapid prototyping processes (FDM), including troubleshooting 3D Printers, 3DP Process parameters, and 3DP design constraints
  • Experience designing and prototyping molded and/or waterproof products
  • Design experience with systems interfacing with the human body/wearables
  • Experience working with medical-grade, skin-contacting adhesives and materials
  • Experience with human factor/usability engineering
  • Familiarity with Design for Manufacturing (DFM), Design for Assembly (DFA), and Design for Test (DFT) practices
  • Strong knowledge of safety, performance, and regulatory compliance requirements of medical devices


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