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Process Improvement Manager

2 months ago

Dunkirk New York, United States Marvel Consultants Full time
Job Summary

Marvel Consultants is seeking a highly skilled Process Improvement Manager to lead our metallurgical operations team. As a key member of our leadership team, you will be responsible for providing order-to-cash metallurgical leadership and support related to the development, implementation, and continuous improvement of processes and products that safely and cost-effectively meet or exceed customer demands for quality, consistency, and on-time performance.

Key Responsibilities
  • Ensure personal and staff compliance with safety policies and rules, promoting a safety culture.
  • Cultivate effective employee relations based on mutual respect, a team-based culture, and employee engagement in safety, quality, continuous improvement, and all other business activities.
  • Prioritize workload for the metallurgical staff based on business demands and available resources.
  • Communicate performance expectations to assigned employees, including safety, quality, and all documentation.
  • Initiate, develop, and implement plans that will improve existing process and product quality and consistency.
  • Initiate, develop, and implement manufacturing plans, processes, and procedures related to new products.
  • Measure and improve First Time Through (FTT) quality by unit.
  • Ensure compliance with established quality systems and procedures.
  • Lead and manage product development initiatives and projects, ensuring timely and effective results that support cost-effective implementation of customer demands.
  • Develop capabilities regarding SPC, SQC, Lean, etc.
  • Define and report meaningful metrics related to development and production to ensure timely and efficient communication.
  • Provide support relative to OEM qualification activities.
  • Review test results for compliance with product specifications/customer requirements.
  • Determine root cause and ensure implementation of corrective actions through analysis of rejects and non-conformities in order to resolve customer-generated complaints and ensure satisfaction.
Requirements
  • Excellent verbal and written communication skills.
  • High interpersonal effectiveness to achieve inter- and intra-plant collaboration.
  • Strong team and project management skills.
  • Statistical process control and analysis.
  • Effective problem solving.
  • Results-focused and continuous improvement mentality.
  • High function computer literacy.
  • Ability to travel domestically and internationally on a periodic basis to customer, vendor, or other locations.
  • Ability to manage and lead change.
Education and Experience
  • Minimum four-year degree in Metallurgy or Material Science and Engineering.
  • Minimum 10 years process manufacturing in an AS9100 and Nadcap certified mill environment, with 3 years in a leadership role.
  • Stainless, low alloy, bearing steels and high temperature materials knowledge.
  • Specialty steel: VIM, VAR, hot working, heat treating, metal machining and/or finishing experience, non-destructive and destructive testing.
  • Demonstrated results leading project teams.