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Dynamometer Systems Engineer
2 months ago
Position: Dynamometer Engineer
Location: Plymouth, MI
Overview:
The Dynamometer Engineer plays a crucial role in the upkeep, diagnosis, modification, calibration, and management of dynamometer systems. This position demands a subject matter expert in equipment, controls, data acquisition, and the supporting infrastructure for dynamometer assets, which include dynamometers, instrumentation, emissions testing benches, combustion air units, and various related systems.
Key Responsibilities:
- Enhance and maintain the reliability and repeatability of test cells.
- Collaborate with program engineers to support verification, validation, and development testing for current programs while establishing new processes for future initiatives.
- Design and oversee the production and installation of diverse dynamometer subsystems, including DUT mounting systems and plumbing configurations.
- Source suppliers, gather quotes, and provide management with recommendations to facilitate decision-making on project options.
- Manage projects effectively to achieve objectives and develop recovery plans when necessary.
- Specify and maintain instrumentation in line with industry standards and internal testing protocols.
- Identify equipment needing calibration and determine appropriate methods and intervals.
- Schedule necessary calibrations to ensure compliance with program requirements.
- Create and implement test scripts to enhance test cell operations and reliability.
- Gain a comprehensive understanding of testing, durability, and calibration processes for all engines.
- Ensure compliance with engine performance standards and recommend enhancements to testing protocols for improved data acquisition.
- Troubleshoot engine and equipment issues within the dynamometer environment.
- Assist engineers in diagnosing engine performance challenges, focusing on ensuring optimal dynamometer functionality.
- Identify and recommend efficiency improvements in setup and scheduling to enhance dynamometer utilization.
- Pursue ongoing education to remain current with technological advancements and industry best practices.
- Contribute to the creation and maintenance of documentation related to engine and dynamometer specifications.
- Perform additional duties as assigned.
Qualifications:
- Bachelor's Degree in Mechanical or Electrical Engineering or a related field.
- Experience in modifying and configuring control systems, particularly AVL Puma, AVL Bobcat, and KS Tornado systems.
- A minimum of 3-5 years of specific experience in engine dynamometer operations.
- Familiarity with both AC and water brake dynamometers.
- A proactive individual with a positive attitude.
- Ability to work independently and adapt to changing project scopes.
- Strong communication skills, both written and verbal.
- Excellent organizational skills with the ability to prioritize tasks effectively.