Senior Controls Engineer

3 weeks ago

Chattanooga, Tennessee, United States Card-Monroe Automation Full time
Job Summary:

Card-Monroe Automation is seeking a highly skilled Senior Controls Engineer to join our team. As a Senior Controls Engineer, you will be responsible for designing and implementing control system solutions for various types of automated equipment. You will work closely with our team to oversee and take ownership of automation projects, integrating state-of-the-art robotics and control technologies.

Key Responsibilities:
  • Designing engineering experiments, researching solutions, and conducting feasibility studies
  • Designing and implementing control system solutions for various types of automated equipment
  • Developing software code from scratch for programmable controllers, robotics, motion control, vision systems, SCADA applications, and various high-level languages
  • Creating accurate project documentation, including control narratives, IO lists, flowcharts, device lists, etc.
  • Coordinating with the Assembly Team during the build phases of the project to provide efficient and timely solutions to issues
  • Equipment testing, dry-cycle, runoff, FAT, etc. for automation equipment
  • Installing, commissioning, and training of machine(s) at customer's site
  • Interacting with clients from a technical standpoint around solutions, issues, progress, and other topics to help drive customer satisfaction
  • Play an integral role in system acceptance/sign-off at customer facility
  • Take ownership of budgets and schedules
  • Working with the Project Manager on forecasting and release dates
  • Determining and choosing appropriate hardware and devices for automated systems

Requirements:
  • 4-year engineering degree or 2-year associate degree with 10+ years of experience in controls hardware/software design for industrial manufacturing-related machines, equipment, robot cells, etc.
  • 8-10+ years of experience in machine building, system integration, or industrial automation
  • AutoCAD or Solidworks Electrical experience
  • PLC programming experience (Allen-Bradley RS Logix 5, 500, Studio 5000, Siemens Step7, TIA Portal)
  • HMI programming experience (Allen-Bradley FT View ME, SE, RSView, Panelbuilder, Siemens WinCC Flex, TIA Portal)
  • SCADA programming experience (FactoryTalk, Ignition, Wonderware, GE Proficy)
  • Industrial networking experience (Ethernet/IP, PROFINET, TCP/IP, Modbus, DH+, RIO, EtherCAT, etc.)
  • Vision experience (KEYENCE, COGNEX, BALLUFF)
  • Servo experience (AB Kinetix, Siemens SIMOTION)
  • Working knowledge of how to read and interpret P&IDs and instrument spec sheets
  • Hands-on experience in automotive, food/beverage, chemical, or consumer product manufacturing designing and integrating automated equipment
  • Designing integration equipment including robot cells, OEM machines, process systems, etc.
  • Working knowledge of process control strategies such as PID loops
  • Electrical and mechanical aptitude to understand the automation processes being controlled
  • Understand discrete and analog circuits, and how to troubleshoot

Preferred Skills:
  • Experience designing systems to meet all applicable standards, including NFPA and NEC
  • Understand hazardous area classification and how to apply to control systems and device selection
  • Strong communication and interpersonal skills; ability to take initiative; highly self-motivated
  • The ability to work well in a team-based environment and independently
  • Very strong design and problem-solving skills
  • Critical thinking skills
  • Ability to read and interpret electrical drawings
  • ISA88 Batch Programming experience
  • PlantPAX experience a plus
  • Working knowledge of MS Office 365 software
  • Ability to communicate effectively, both orally and in writing
  • A self-starter with the ability to work as part of a team in a fast-paced environment with minimal supervision

Training and Growth Opportunities:
  • Ignition SCADA platform training
  • Database training
  • Robot simulation training as required, along with necessary programming coursework

Travel:
Up to 25% to customer sites or other CMA locations

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