Lead Process Engineer in Manufacturing

2 weeks ago

Hialeah, Florida, United States Mini-Circuits Full time


Company Overview:

Mini-Circuits specializes in the design, production, and distribution of integrated circuits, modules, and sub-systems tailored for high-performance radio frequency (RF) and microwave applications. With a global presence in over 30 countries, our products cater to a variety of wired and wireless communication needs, as well as detection, measurement, and imaging applications across multiple sectors including military, automotive, medical, and industrial testing.

Salary Range: $103,000 - $120,000 per year

Position Overview:

The Senior Manufacturing Process Engineer is tasked with enhancing and refining manufacturing processes by analyzing product development requirements. This role is crucial in identifying and bridging technology and process gaps.

Key Responsibilities:
  • Collaborate with design and manufacturing teams to devise and implement strategies that promote improvements, cost efficiency, and volume requirements throughout the product lifecycle.
  • Support New Product Introduction (NPI) initiatives by providing Design for Manufacturing (DFM) insights and facilitating the transition of products from prototype to production.
  • Conduct PFMEA on new processes to ensure efficiency, predictability, cost-effectiveness, and adherence to quality and reliability standards.
  • Develop manufacturing processes by analyzing product specifications, researching, modifying, and testing methods and equipment, and working closely with equipment engineering teams. Create qualification plans, documentation, and oversee pilot runs.
  • Generate product-specific documentation to support assembly processes for new products.
  • Identify, qualify, and manage external contract manufacturers to address process technology and volume needs.
  • Oversee and qualify process transfers to other Mini-Circuits facilities and external partners.
  • Analyze assembly flow and throughput for various processes, initiating equipment acquisition, development, or modification to enhance quality, reduce costs, and increase production capacity.
  • Ensure product and process quality by designing control methods, establishing process capability controls, and continuously monitoring processes.
  • Develop and execute new process qualification plans, releasing new processes to production with all necessary documentation and qualification reports.
  • Address issues at the root cause level and implement solutions across similar products and processes.
  • Generate and review Engineering Change Orders (ECOs) related to assembly documentation.
  • Actively participate in daily production activities, providing effective problem-solving and guidance on rework and disposition.
  • Develop, implement, and take ownership of process control methodologies.
  • Provide equipment maintenance and repair support as necessary.
  • Evaluate and select various engineered materials.
  • Contribute to team efforts by engaging in department and company-wide initiatives.
  • Facilitate the implementation of continuous improvement events.
The duties and responsibilities outlined above are not exhaustive, and additional tasks may be assigned as needed.

Qualifications:
  • Bachelor of Science Degree in Engineering or a related field.
  • A minimum of five (5) years of experience in manufacturing engineering within the high technology electronics sector or similar fields.
  • Experience in PCB assembly processes, Surface Mount Technology (SMT) components, and assembly tools.
  • Strong knowledge of SMT Paste Printers, Pick & Place equipment, dispensing systems, convection and vacuum reflow ovens, X-Ray inspection (2D & 3D), and PCB depanelization.
  • Experience mentoring junior to mid-level manufacturing process engineers and/or technicians.
  • In-depth understanding of bare board fabrication specifications.
  • Familiarity with inspection requirements per IPC 610 A Class III and SMT DFM.
  • Proficient in Microsoft Office Suite and departmental database programs such as AS400, Arena, etc.
  • Exceptional written and verbal communication skills, with the ability to work effectively in a dynamic international team environment.
  • Ability to work collaboratively within a cross-functional team and clearly communicate project status and issues.
  • Demonstrated ability to deliver results on time and take accountability.
  • Knowledge of manufacturing methods and procedures.
  • Extensive understanding of manufacturing problem-solving techniques.
  • Familiarity with product development and comfort in presenting technical information.
  • Working knowledge of AutoCAD and SolidWorks.
  • Experience with SPC, Six Sigma, and Lean Manufacturing methodologies is preferred.
Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. While performing the duties of this position, the employee is regularly required to talk and hear. The employee frequently is required to stand, walk, sit, and use hands to operate a computer keyboard. The employee may occasionally need to reach with hands and arms and must be able to lift and/or move up to 30 pounds. Specific vision abilities required by this job include close vision and the ability to adjust focus. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Additional Requirements/Skills:
  • Comply with, understand, and support corporate safety initiatives to ensure a safe work environment.
  • Ability and willingness to adhere to the Company's Code of Conduct.
  • Some travel may be required, including overnight stays as necessary.
Mini-Circuits is an Equal Opportunity Employer and does not discriminate based on age, race, creed, color, national origin, sexual orientation, military status, sex, disability, genetic characteristics, marital status, familial status, gender identity, gender dysphoria, pregnancy-related conditions, domestic violence victim status, or any other protected characteristic as established by federal or state law.

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