TPM/Continuous Improvement Manager

19 hours ago


Ellwood City, Pennsylvania, United States Ecolab Full time
Job Summary

We are seeking a highly skilled TPM/Continuous Improvement Manager to lead our Production System's transformation in Ellwood City, PA. As a key member of our team, you will drive a cultural shift in continuous improvement, implementing rapid change and leading individuals and teams through the change process.

Main ResponsibilitiesSafety, Health and Environmental (SH&E)
  • Improve plant safety through continuous improvement initiatives.
  • Enhance the safety culture through TPM projects and collaboration with the Safety Pillar.
  • Promote safety across all department functions.
  • Participate in plant safety meetings, worksite inspections, SH&E audits & assessments, and other safety process elements.
  • Conduct BBS observations to reinforce safe behaviors and correct at-risk behaviors within the organization.
  • Ensure incidents, accidents, and upset conditions are appropriately identified, communicated, managed, and investigated to ensure compliance with external and internal requirements.
Service
  • Implement Ecolab's Production System's highly visible TPM Strategy within the plant using a methodology aligned with the Global framework and other capabilities.
  • Oversee external consultant activity on-site, as needed, with the objective of self-leadership independence and site autonomy.
  • Implement rapid change and lead individuals and teams through the change process.
  • Identify, prioritize, and manage multiple improvement projects.
  • Spend >50% of the day walking the plant, working closely with employees and teams.
  • Coordinate area projects with the site 5s leader and Kaizen/lean events with facilitators.
  • Track all TPM and savings projects in the Project Management Tool (PowerSteering) when appropriate.
  • Complete the Self-Assessment exercise according to the required framework, guiding the on-going TPM progress according to the Global & Regional Master plans.
  • Complete regular Plant Health Checks to ensure the plant continues to operate according to the TPM governance model.
  • Support the Plant Manager in preparation of Plant-related TPM audits.
Savings
  • Support and drive the implementation of Loss Analysis and TPM.
  • Use Loss Analysis to identify the biggest opportunities using TPM methodology to systemically identify and minimize major losses.
  • Drive savings through loss analysis and deliver realistic savings opportunities, becoming the key driver to supply chain excellence and meet our savings goals.
  • Maintain a cost reduction program by continuously evaluating operating methods and procedures and looking for more cost-effective routes to accomplish results.
People Leadership
  • Drive and develop improvement teams to support the Plant Manager.
  • Promote the developing culture through TPM.
  • Deliver TPM training aligned with the Global TPM Strategy and Road Map.
  • Represent the site in the Reaction Plant network TPM leadership group.
  • Support manufacturing skills models to develop a Loss Analysis culture.
Basic Qualifications
  • Bachelor's degree in Engineering, Logistics, Science, Business, or a related area.
  • 6 years of experience in a manufacturing/supply chain environment.
  • 3 years of experience in coaching and leading cross-functional teams (including team building, understanding motivation and negotiation techniques, and providing work direction to others).
  • 2 years of experience working with and understanding TPM principles and methods (including 5S, Autonomous Management, Planned Maintenance, Visual Management, and Kaizen).
  • No immigration sponsorship offered for this position.
Preferred Qualifications
  • Advanced technical degree.
  • 3 years of experience in cross-functional project or program management, leading process improvement projects for special chemical processes, applying TPM in a JIPM TPM award-winning plant, or working with the implementation and oversight of Operational Excellence initiatives in a manufacturing environment.
  • Strong organizational and interpersonal skills, leadership ability, outstanding decision-making skills, and excellent verbal and written skills.
  • 2 years of experience in a lean six sigma leadership role.
  • Proven experience driving large-scale culture shifts.


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