Manufacturing Controls Engineer

4 days ago


Charleston, West Virginia, United States MAU Workforce Solutions Full time
Job Title: Controls Manufacturing Engineer

MAU Workforce Solutions is seeking a highly skilled Controls Manufacturing Engineer to join our team at Bosch in Charleston, SC.

About the Role:

We are looking for a talented individual to oversee the daily operation of fully automated, high-speed manufacturing assembly lines. As a Controls Manufacturing Engineer, you will lead software development, PLC programming, and IT infrastructure projects. You will also create and maintain process documentation, resolve quality issues, and drive continuous improvement in safety, cost, quality, and performance to meet company objectives.

Responsibilities:
  • Support daily operations of 11 fully automated manufacturing assembly lines in MOE2 with 1-second cycle times
  • Lead projects in software development, PLC programming, and IT infrastructure implementation
  • Serve as the primary Controls/Process Engineer for multiple 1-second cycle assembly lines
  • Develop and maintain manufacturing documentation and quality plans, including process flow diagrams, PQIs, process control documentation, and standard work instructions, in line with company standards
  • Identify and resolve quality issues related to automated equipment
  • Lead initiatives to improve safety, cost, quality, delivery, and utilization of manufacturing processes to meet Policy Deployment goals
  • Actively manage daily area performance using analytics and data to achieve targets and implement continuous improvement measures to meet KPIs
  • Provide occasional technical support during night/weekends as a subject matter expert for extended downtime situations, remotely or on-site as required
Requirements:
  • Bachelor's degree in engineering (Electrical, Mechatronics, or related field)
  • 3+ years of technical experience
  • Familiarity with vision systems such as Keyence, SensoPart, and Cognex
  • Proficient in object-oriented programming languages and web technologies (PLC programming, C#, Python, HTML, JavaScript)
  • Experience with data analytics tools (e.g., PowerBI)
  • Strong working knowledge of relational databases (MySQL, Microsoft SQL, Oracle) and IT concepts, including virtual machines (VMs) and networking
  • Ability to read and define electrical drawings, as well as pneumatic and hydraulic schematics
  • Proven project leadership skills with the ability to prioritize workloads and meet deadlines
  • Capable of working in cross-functional teams with a high level of self-initiative
  • Experienced in utilizing problem-solving methodologies (Six Sigma, Shainin, 5 Whys) to resolve complex manufacturing challenges
Preferred Requirements:
  • Proficient in PLC and Drive programming with hands-on experience in high-volume, technology-driven manufacturing, particularly in the automotive industry
What We Offer:
  • Direct-hire opportunity
  • Benefits Package
  • 401k
  • 401k matching
  • Extended leave
  • Sick leave
  • Life insurance
  • Health insurance
  • Dental insurance
  • Vision insurance
  • Accidental loss
  • Short-term disability
  • Long-term disability
  • Paid vacation
  • Paid holidays
  • Paid time off
  • Opportunity for advancement
Travel:

Willing and able to travel, including internationally, for training, project work, and IPN-related activities



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