Manufacturing Department Head

4 weeks ago


Sheboygan, Wisconsin, United States Plastics Engineering Company (PLENCO) Full time

Main Responsibilities:

  • Ensure a safe working environment for all employees by adhering to local, state, and federal regulations, as well as company guidelines.
  • Participate in Environmental, Health and Safety (EHS) programs and activities to maintain a safe and productive work environment.
  • Oversee the 3-shift Manufacturing Department, comprising 25+ employees.
  • Review production orders and inventory, prepare operational schedules, and coordinate manufacturing activities to meet customer specifications.
  • Evaluate individual performance of department personnel and recommend promotions, transfers, discipline, or discharge to management.
  • Manage formulas, including updates, and enter new product formulas with manufacturing work instructions.
  • Investigate product quality concerns and collaborate with Quality Assurance, Polymer Research Laboratory, and team members to resolve issues.
  • Stay up-to-date on department equipment, jobs, and products to provide proper supervision and assistance in addressing non-conforming production.
  • Lead the development of new products, production procedures, and equipment improvements.
  • Establish and facilitate continuous improvement goals.
  • Review quarterly performance reviews on production rates, make adjustments as needed, or work with cross-functional teams to enhance production rates.
  • Request approval for new or replacement equipment and recommend research or engineering studies to develop new or improved product manufacturing processes.

Requirements:

  • Bachelor of Science degree or higher in Chemistry, Chemical Engineering, or equivalent. Other technical degrees will be considered based on prior experience.
  • 10+ years of manufacturing experience, preferably in a chemical or process manufacturing environment.
  • 5+ years of prior experience managing and leading others.
  • Strong people and team building skills.
  • Excellent troubleshooting and root cause analysis skills, preferably with Six Sigma and Lean principles.
  • Familiarity with large-scale reaction processes, chemical process hazards, and process safety.
  • Good customer skills, strategic thinking, and strong technical aptitude.
  • Excellent written and verbal communication skills to effectively interact with all levels of the organization.
  • Prior experience in a PSM plant is preferred but not required.

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