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CNC Machining Process Engineer

2 months ago

Buffalo, New York, United States Syncreon Consulting Full time
Company Overview

At Syncreon Consulting, we pride ourselves on being reliable partners to our clients, consistently aiming to provide exceptional value and maximize return on investment. Our team comprises highly skilled professionals who possess a deep understanding of client requirements. We collaborate closely with top staffing trade associations, training, and research organizations to stay informed about the latest industry advancements and technologies.

Position Overview

As a CNC Machining Process Engineer, your responsibilities will include...
  • Enhancing and developing CNC Mill machining processes while supporting both new and existing CNC Mills and other machinery.
  • Creating comprehensive manufacturing instructions and programming data to produce machined components and sub-assemblies in accordance with engineering specifications.
  • Defining manufacturing methodologies and operational sequences; establishing tooling, gauging, and machine requirements for the fabrication of parts and sub-assemblies across various products.
  • Engaging in hands-on problem-solving within production environments to enhance processes related to your assigned components, addressing issues stemming from tooling, machinery, gauging, heat treatment, and plating.
  • Collaborating effectively with diverse teams and proactively reaching out to other departments when necessary to resolve issues.
  • Facilitating the timely and efficient processing of components by generating operation sheets and manufacturing procedures for assigned tasks.
  • Ensuring alignment between engineering drawings and manufacturing capabilities by reviewing designs and proposing modifications to improve manufacturability.
  • Producing accurate and functional N/C programming tapes by translating detailed N/C program outlines into specific coded machine instructions, and assisting machinists during program validation.
  • Determining standard times for setup and operation of each task related to assigned components.
  • Conducting studies aimed at enhancing the efficiency of part manufacturing, including recommendations for improvements in equipment, processes, materials, and designs.
  • Monitoring jobs during the initial manufacturing phase to ensure proper processing and making necessary adjustments to tooling and procedures.
  • Consulting with the Manufacturing Engineering Group Leader to address complex processing details.
  • Preparing rework operation sheets for salvaging non-conforming parts and implementing corrective actions to minimize future discrepancies.
  • Establishing concepts for tooling, gauging, and fixtures; reviewing and approving design drawings while estimating the time required for design and fabrication.
  • Creating detailed operation sheets and N/C programs, estimating setup and run hours for production components, and assessing design and build hours for tooling.
  • Assisting the Group Leader in preparing cost estimates for new projects.
  • Providing technical guidance or training to Associate Manufacturing Engineers.
Minimum Qualifications...
  • Bachelor's Degree in a relevant field with a minimum of 3 years of experience in Manufacturing Engineering or as a Manufacturing Technician (alternative qualifications include:
    • Associate's Degree with 6+ years of relevant experience
    • High School diploma/GED with 8+ years of relevant experience
    ).
  • Proven experience in implementing and supporting CNC Milling Machining applications, particularly with multi-axis vertical or horizontal machining centers.
  • This role requires access to export-controlled information.
Preferred Qualifications Include...
  • Experience in programming, setting up, operating, and troubleshooting complex machining processes on multi-axis/multi-function CNC machines, especially 5-axis Mills (strongly preferred).
  • Familiarity with Okuma 5-Axis Mill Machines.
  • Preference for a Bachelor's Degree in Mechanical, Manufacturing, or Industrial Engineering.
  • Experience within the aerospace sector.
  • Knowledge of machine automation integration.
  • Experience in inspecting machined components.
  • Proficiency in machining materials such as stainless steel, titanium, and aluminum.
  • Experience with CNC Programming using Siemens NX software.
  • Familiarity with lean manufacturing principles; Lean Six Sigma certification is a plus.
Thank you for considering this opportunity.