Senior Quality Assurance Engineer
1 week ago
Job Summary:
The Principal Quality Engineer plays a critical role in supporting the organization by deploying and continuously improving FormFactor's Quality Management System. This role leads efforts aimed at implementing tools, processes, and procedures to meet or exceed customer quality expectations and has high visibility to top management.
Key Responsibilities:- Participate in customer and manufacturing quality meetings.
- Drive cross-functional team activities to implement solutions using 8D methodology for customer complaints/issues/escalations.
- Facilitate and support problem-solving efforts in manufacturing using quality tools such as 8D, Ishikawa, 5Why, 5S, FMEA, SPC, DOE.
- Maintain Quality Metrics and drive continuous improvement to achieve Quality goals.
- Responsible for on-hold product/material disposition (MRB) in a timely manner to support OTD.
- Support data analysis as needed for continuous process improvement activities.
- Support Engineering with the implementation of Process Control plans, Process Capability analysis, Control Charts, etc.
- Assist in developing and upkeeping of 5S+ standards.
- Implement, Maintain, Improve ISO9001 Quality Management Systems for Livermore site.
- Perform gap analysis for site-level (Fab/VPS/A&T) operations processes and ISO 9001 requirements and close gaps working with respective process owners.
- Establish and lead site quality Management reviews with focus on QMS inputs and outputs for periodic verification and improvement of QMS effectiveness.
- Manage and support external audits (3rd party certification body and customer) and drive corrective action to closure.
- Execute and own internal quality audit program. Report audit results to management and drive corrective actions implementation for gaps found during internal audits.
- Identify and initiate actions/tasks/projects that will result in continuous improvement of the Quality System, products, and processes.
- Actively assist in the document control process for the processes that are part of QMS.
- Bachelor's degree in Mechanical, Material Science, or Electrical engineering or related discipline required.
- Master's degree or specialization in Quality Management Systems preferred.
- Minimum 5 years (Bachelor's) or 3 years (Master's) combined work experience in Quality Engineering and Quality Management System (ISO 9001).
- Minimum 3-5 years' experience in manufacturing environment.
- Solid understanding of Quality tools, 8D, Ishikawa, 5Why, 5S, FMEA, SPC, DOE.
- Extensive knowledge of ISO 9001 and IPC standards.
- Cross-functional team environment experience.
- Excellent verbal and written English communication skills.
- Proficient in data analysis using Excel/JUMP Analyze.
- Highly organized, detail-oriented, able to prioritize and work effectively without supervision.
- Ability to travel 10-20% of time as needed.
FormFactor offers a comprehensive benefits package, including medical, dental, vision, EAP, short-term and long-term disability, life insurance, flexible spending and savings accounts, 401(k), ESPP, and paid time off.
FormFactor is an Equal Employment Opportunity (EEO) employer and is committed to compliance with all Federal, State, and local laws that prohibit employment discrimination on the basis of age, race, color, sex (including breastfeeding and related conditions), gender (including gender identity and gender expression), national origin, ancestry, sexual orientation, religion, physical or mental disability, marital status, registered domestic partner status, medical condition, military or veteran status, genetic characteristics or information, or any other legally protected characteristic.
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