Manufacturing Process Engineer
3 days ago
This role focuses on the General Assembly Process within manufacturing practices, driving efficiency and quality.
Key Responsibilities:- Develop and implement manufacturing process strategies to improve cost, function, and quality metrics.
- Collaborate with cross-functional teams to review manufacturing feasibility of product designs and provide detailed assessments and critical Design for Manufacture (DFM) feedback.
- Develop process documentation and project planning documents, including Request for Quotes (RFQs), project timeline charts, assembly sequence flows, PFMEAs, Quality Control Plans, technical standards, and CAPEX/OPEX analyses.
- Support the development and introduction of processes and equipment associated with early prototype builds and highlight key process and equipment improvement opportunities for the final production lines.
- Work closely with partner vendors to develop world-class production lines with unprecedented simplicity, density, speed, and automation.
- Support the design, installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with partner vendors and internal stakeholders to deliver the line in the shortest possible time and lowest possible cost.
- Initiate and drive strategies to rapidly ramp the quality and rate of newly launched production lines to full capacity with a focus on maintaining the highest of safety standards throughout the ramp duration.
- Build on the success of existing line layouts, processes, and tooling to further improve material flow, waste reduction, safety, and ergonomics by utilizing lean manufacturing best practices and structured problem-solving methodologies.
- B.S. in Mechanical, Manufacturing, or Electrical Engineering; or equivalent experience and evidence of exceptional ability.
- 5+ years of related experience developing and launching complex assembly processes.
- Proven experience in providing process and products directions and balancing that improves overall OpEx and CapEx for manufacturing.
- The ability in taking initiative, managing competing demands, collaborating closely with others, and remaining positive in high-pressure environments.
- A demonstrated ability to be detail-oriented and make data-based decisions, owning assignments and taking full accountability for their successful and timely delivery.
- Flexibility and adaptability to changing priorities and assignments, coping with rapidly changing inputs, constraints, and priorities.
- Strong familiarity with structured problem-solving methodologies such as DMAIC, 5 Whys, Fishbone, and 8D.
- Hands-on experience with modifying jigs, fixtures, and coordinating equipment installations.
- Good understanding of BOMs, OEE, manufacturability, DFM, process design, process validation, assembly methods, design reviews and cost reduction methodologies.
- Experience with AUTOCAD, CATIA, SOLIDWORKS, and other similar software/tools.
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