Senior Process Manufacturing Engineer

7 days ago

Fremont, California, United States Insight Global Full time

**Key Responsibilities:**

Interface with cross-functional teams to review manufacturing feasibility of product designs, ensuring best-in-class cost, function, and quality metrics.

Provide detailed assessments and critical Design for Manufacture (DFM) feedback on product, process, and tooling, utilizing knowledge of GD&T strategies, 3D modeling CAD tools, virtual builds, and project management tools.

Develop process documentation and project planning documents, including Request for Quotes (RFQs), project timeline charts, assembly sequence flows, PFMEAs, Quality Control Plans, technical standards, and CAPEX/OPEX analyses.

Support the development and introduction of processes and equipment associated with early prototype builds, highlighting key process and equipment improvement opportunities for final production lines.

Work closely with vendors to develop world-class production lines with unprecedented simplicity, density, speed, and automation.

Collaborate with factory design, facilities, and EHS teams to ensure production line layouts and equipment are optimized for efficient factory design.

Support the design, installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with vendors and internal stakeholders to deliver the line in the shortest possible time and lowest possible cost.

Initiate and drive strategies to rapidly ramp the quality and rate of newly launched production lines to full capacity, focusing on maintaining the highest safety standards throughout the ramp duration.

Build on the success of existing line layouts, processes, and tooling to further improve material flow, waste reduction, safety, and ergonomics by utilizing lean manufacturing best practices and structured problem-solving methodologies.

**Requirements:**

S. in Mechanical, Manufacturing, or Electrical Engineering; 5+ years of related experience developing and launching complex assembly processes.

Demonstrated ability to be detail-oriented and make data-based decisions, owning assignments and taking full accountability for their successful and timely delivery.

Strong familiarity with structured problem-solving methodologies, such as DMAIC, 5 Whys, Fishbone, and 8D.

Hands-on experience with modifying jigs, fixtures, and coordinating equipment installations.

Good understanding of BOMs, OEE, manufacturability, DFM, process design, process validation, assembly methods, design reviews, and cost reduction methodologies.

Experience with AUTOCAD, CATIA, SOLIDWORKS, and other similar software/tools.

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