Automated Welding Specialist

2 weeks ago


Elk Grove Village, Illinois, United States DRC Heat Transfer (formerly Diesel Radiator Co.) Full time
Job Overview

DRC Heat Transfer (formerly Diesel Radiator Co.) is a prominent provider of cooling systems, currently undergoing significant expansion. Our foundational principles—Customer Focus, Proactive Mindset, Solution-Oriented Approach, and Integrity—are evident in our workforce and our operations.

We are enhancing our capabilities with the addition of an OTC DT-ARC 1000 dual robotic cell and are seeking a skilled technician to join our welding division to support our ongoing development.

Position Summary

The Automated Welding Specialist possesses a strong understanding of robotic welding technologies and processes. This role entails overseeing the operation of DRC's new OTC dual robotic cell while also managing existing robotic systems (Panasonic and ABB). The specialist collaborates closely with engineering teams to develop welding programs, design fixtures and jigs, and provide insights on optimal welding practices. This position serves as DRC's authority on robotic welding, engaging in offline programming for OTC systems, contributing to the establishment of best practices, and assisting in the formulation of ISO procedures while promoting lean manufacturing principles and training fellow operators.

Key Responsibilities

  • Select and initiate appropriate welding programs for robotic welders
  • Revise current programs or develop new ones to enhance efficiency and reduce robotic arm movement
  • Manage the loading and unloading of components and finished weldments
  • Utilize measuring and inspection tools to document first article production weldments
  • Conduct daily visual inspections and preventive maintenance as outlined in operational manuals
  • Provide input and support in the creation or modification of fixtures and jigs
  • Identify opportunities for continuous improvement
  • Assist in the development of best practices and training resources for robotic welding
  • Monitor inventory of materials and consumables, alerting supervisors for replenishment
  • Replace gas tanks and reload wire feed as necessary
  • Participate in training sessions for robotic welding equipment
  • Perform additional tasks as assigned

Additional Responsibilities

  • Maintain cleanliness and organization in the work area following 5S principles
  • Handle materials and move sub-assemblies to designated locations
  • Carry out other manufacturing tasks as directed by supervisors

Organizational Responsibilities

  • Operate within the defined scope of the position and accept assignments willingly
  • Adhere to DRC policies and procedures
  • Uphold confidentiality, security, and ethical standards in all aspects of work
  • Approach challenges and changes with professionalism and adaptability
  • Maintain consistent attendance and punctuality; accurately report hours worked
  • Respond effectively to sensitive inquiries or issues
  • Ensure a safe working environment by addressing hazards promptly and following manufacturer guidelines
  • In case of an incident, promptly report to the Safety Supervisor

Qualifications

  • Proficient in reading tape measures and converting measurements
  • Skilled in using measuring tools, including micrometers and calipers
  • Able to follow both written and verbal instructions
  • Competent in interpreting blueprints
  • Detail-oriented and self-motivated, with a collaborative spirit
  • Capable of building and maintaining effective working relationships
  • Required to wear steel-toed shoes and safety glasses in all manufacturing areas

Education and Experience

High School Diploma or equivalent; 1-3 years of relevant experience or training; CWI (Certified Welding Inspector) certification is advantageous.

Physical Requirements

  • Regularly required to stand, use hands, and reach with arms
  • Frequently talk and hear
  • Regularly see at varying distances
  • Occasionally walk, climb, balance, bend, lift, stoop, kneel, crouch, and crawl
  • Regularly lift and/or move up to 25 pounds, frequently lift and/or move up to 50 pounds, and occasionally lift and/or move over 70 pounds with assistance

Personal Protective Equipment

  • Ear protection
  • Specialized safety glasses
  • Welding helmet and gloves
  • Steel-toed shoes required in all manufacturing environments


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