Sublimation Process Engineering Lead

1 week ago

Burnet, United States Entegris Full time

Entegris is in search of a dedicated Sublimation Engineering Supervisor who excels in a dynamic environment where safety, quality, and ongoing enhancement are essential. You will oversee a team of engineers focused on maintaining and advancing specialty chemical manufacturing processes for products utilized in semiconductor production. Our specialty chemicals empower our clients to create high-performance semiconductor products. This position will primarily involve supervising the engineering team responsible for our Sublimation machinery, gloveboxes, and expansion initiatives.

Key Responsibilities:

  • Foster a "Safety First" culture by conducting equipment, process, and behavioral audits, and proposing/implementing solutions to identified risks.
  • Gain a comprehensive understanding of work cell equipment and processes to effectively support manufacturing operations.
  • Direct the work within the work cell for a team of full-time and rotational engineers, technicians, co-ops, and interns.
  • Provide regular coaching and feedback to your team, as well as necessary escalation support. Ensure individual growth by identifying and creating development opportunities through daily projects and formal education.
  • Lead by example through personal technical contributions, completing your own projects, and directly supporting manufacturing alongside supervisory responsibilities.
  • Collaborate with Production management to develop improvement roadmaps and align your team’s efforts.

Your team will also be tasked with:

  • Driving continuous improvement projects both independently and in partnership with cross-functional teams, adhering to rigorous change control processes and utilizing statistical data analysis for qualification.
  • Employing statistical process control tools and methodologies to pinpoint both proactive and reactive improvement opportunities. Maintain effective internal control limits and collaborate with customer teams to negotiate limits that ensure quality assurance while maintaining manufacturability.
  • Conducting failure analysis to determine root causes, developing and implementing corrective/preventative actions, and managing material disposition to address both internal and external non-conformances. Work with customer teams to report findings and close actions, using the 8D template when applicable.
  • Utilizing structured problem-solving tools such as 8D, 5 Whys, RCA, and Fishbone to systematically identify root causes and resolve product and process defects.
  • Partnering with the CQE organization to assist with customer requests and audits.
  • Maintaining and enhancing key process documentation, including work instructions, FMEAs, and control plans, and updating them as new failure modes or process changes arise. Responsible for maintaining critical master data in the ERP system, such as BOMs, routings, and material master information.
  • Developing and/or maintaining target capacity data for equipment and processes to inform production planning and long-range strategic planning efforts.
  • Using capacity data to identify bottlenecks and potential candidates for capacity expansion projects, scoping and executing these projects to completion.
  • Supporting production by troubleshooting equipment or process failures, ensuring robust PM plans are in place and critical spares are identified and stocked.
  • Effectively communicating across the organization (e.g., marketing, R&D, facilities, operations) to drive results. Contributing to the department's direction in collaboration with other team members and leadership.
  • Consistently driving resolution to high-impact issues/threats to manufacturing with urgency and integrity.

Qualifications:

  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, Chemistry, Physics, or a related field.
  • 5+ years of experience in chemical operations, troubleshooting, and continuous improvement of high-volume manufacturing process equipment.
  • Experience in transferring and/or scaling up new chemical manufacturing processes.
  • Knowledge of Statistical Process Control (SPC) and statistical data analysis for Qualification and Validation applications. Familiarity with Minitab is a plus.
  • Proven ability to lead structured problem-solving initiatives using tools such as 8D, FMEA, 5 Whys, RCA, etc.
  • Leadership aptitude to drive cross-functional project execution and problem-solving while fostering positive and collaborative working relationships.
  • Ability to present technical data effectively to all organizational levels.
  • Capability to lift and/or move up to 50 pounds and wear PPE as required.
  • Willingness to travel domestically and/or internationally to support various engineering projects and escalations (less than 5%).
  • Familiarity with handling hazardous materials.
  • Experience in team management is preferred.
  • Familiarity with sublimation manufacturing processes is preferred.

Success Metrics:

  • Determination to drive processes/products to world-class performance efficiently.
  • Professionalism, integrity, and a high degree of accountability.
  • Ability to collaborate with individuals across all levels and functional groups within the organization.
  • Capacity to leverage technical knowledge and tools to promote continuous improvement.
  • Commitment to developing your team and establishing appropriate work priorities.

What We Provide:

At Entegris, we prioritize investing in our employees and promoting from within. The individual in this role will have opportunities for growth and relationship-building across the organization, receiving recognition for demonstrated success and adherence to our core values.

Our comprehensive rewards package extends beyond just a salary. Whether you aim to advance your career, enhance your health, or secure your financial future, we offer generous benefits to help you achieve your objectives.

  • Generous 401(K) plan with an impressive employer match.
  • Excellent health, dental, and vision insurance options tailored to your needs.
  • 11 paid holidays annually.
  • Paid time off (PTO) policy that empowers you to take the necessary time to recharge.
  • Education assistance to support your learning journey.
  • A values-driven culture with colleagues who rally around People, Accountability, Creativity, and Excellence.

At Entegris, we are committed to providing equal opportunities to all employees and applicants. Our policy is to recruit, hire, train, and reward employees based on their individual abilities, achievements, and experience without regard to race, color, religion, sexual orientation, age, national origin, disability, marital or military status.

Entegris strongly encourages all employees to be vaccinated against COVID-19. While COVID-19 vaccination is preferred, it is not currently required.

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