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Sublimation Process Engineering Lead

2 months ago

Burnet, United States Entegris Full time

Entegris is on the lookout for a dedicated Sublimation Engineering Supervisor who excels in a dynamic setting where safety, quality, and ongoing enhancement are critical. You will oversee a team of engineers focused on maintaining and enhancing specialty chemical manufacturing processes essential for semiconductor production. Our specialty chemicals empower clients to create high-performance semiconductor products. This position primarily involves managing the engineering team responsible for our Sublimation equipment, gloveboxes, and expansion initiatives.

Key Responsibilities:

  • Foster a "Safety First" culture by conducting equipment, process, and behavioral audits, proposing and implementing solutions to identified risks.
  • Gain a comprehensive understanding of work cell equipment and processes to effectively support manufacturing operations.
  • Direct the work within the work cell for a team comprising full-time and rotational engineers, technicians, co-ops, and interns.
  • Provide consistent coaching and feedback to your team, offering escalation support as needed, while ensuring individual growth through the identification of development opportunities in daily projects and formal education.
  • Lead by example through personal technical contributions, completing your own projects, and directly supporting manufacturing alongside supervisory responsibilities.
  • Collaborate with Production management to create improvement roadmaps and align your team’s efforts.

Your team will also be tasked with:

  • Driving continuous improvement projects independently and in partnership with cross-functional teams, adhering to rigorous change control processes and utilizing statistical data analysis for qualification.
  • Employing statistical process control tools and methodologies to pinpoint both proactive and reactive improvement opportunities, maintaining effective internal control limits while collaborating with customer teams to negotiate limits that ensure quality assurance without compromising manufacturability.
  • Conducting failure analysis to determine root causes, developing and implementing corrective and preventive actions, and managing material disposition to address both internal and external non-conformances. Collaborate with customer teams on reporting findings and closing actions, utilizing the 8D template when applicable.
  • Utilizing structured problem-solving tools such as 8D, 5 Why, RCA, and Fishbone to methodically identify root causes and resolutions for product and process defects.
  • Working with the CQE organization to address customer requests and support audits.
  • Maintaining and enhancing key process documentation, including work instructions, FMEAs, and control plans, incorporating updates as new failure modes are identified or process changes occur. Also responsible for maintaining critical master data in the ERP system, such as BOMs, routings, and material master information.
  • Developing and/or maintaining target capacity data for equipment and processes for production planning and long-term strategic planning exercises.
  • Identifying bottlenecks and potential candidates for capacity expansion projects using capacity data, scoping, and executing these projects to completion.
  • Supporting production by troubleshooting equipment or process breakdowns, ensuring robust PM plans are in place and critical spares are identified and stocked.
  • Effectively communicating across the organization (e.g., marketing, R&D, facilities, operations) to drive results. Contributing to departmental direction in collaboration with team members and leadership.
  • Persistently addressing high-impact issues and threats to manufacturing with urgency and integrity.

Qualifications:

  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, Chemistry, Physics, or a related field.
  • 5+ years of experience in chemical operations, troubleshooting, and continuous improvement of high-volume manufacturing process equipment.
  • Experience in transferring and/or scaling up new chemical manufacturing processes.
  • Understanding of Statistical Process Control (SPC) and statistical data analysis for Qualification and Validation applications. Familiarity with Minitab is a plus.
  • Proven ability to lead structured problem-solving initiatives using tools such as 8D, FMEA, 5 Why, and RCA.
  • Strong leadership skills to drive cross-functional project execution and problem-solving while fostering positive and collaborative working relationships.
  • Ability to present technical data to all organizational levels.
  • Capability to lift and/or move up to 50 pounds and wear PPE as required.
  • Willingness to travel domestically and/or internationally for various engineering projects and escalations (less than 5%).
  • Familiarity with handling hazardous materials.
  • Experience in team management is preferred.
  • Familiarity with sublimation manufacturing processes is preferred.

Success Metrics:

  • Determination to drive processes and products to achieve world-class performance promptly.
  • Professionalism, integrity, and a high degree of accountability.
  • Ability to collaborate effectively with individuals at all levels and across functional groups within the organization.
  • Leveraging technical knowledge and tools to foster continuous improvement.
  • Supporting team development and establishing appropriate work priorities.

What We Provide:

At Entegris, we are committed to investing in our employees and promoting from within. The successful candidate in this role will have opportunities for growth and the chance to build relationships across the organization, gaining recognition for their achievements and adherence to our core values.

Our comprehensive rewards package extends beyond a paycheck. Whether you aim to advance your career, enhance your health, or secure your financial future, we offer generous benefits to help you achieve your objectives.

  • Generous 401(K) plan with an impressive employer match.
  • Excellent health, dental, and vision insurance options tailored to your needs.
  • 11 paid holidays annually.
  • Paid time off (PTO) policy that empowers you to take the necessary time to recharge.
  • Education assistance to support your learning journey.
  • A values-driven culture with colleagues who are committed to People, Accountability, Creativity, and Excellence.

At Entegris, we are dedicated to providing equal opportunities to all employees and applicants. Our policy is to recruit, hire, train, and reward individuals based on their abilities, achievements, and experience, without regard to race, color, religion, sexual orientation, age, national origin, disability, marital or military status.

Entegris strongly encourages all employees to be vaccinated against COVID-19. While vaccination is preferred, it is not currently a requirement.