Senior Materials and Processes Engineer, Composites

4 weeks ago


greensboro, United States Honda Aircraft Company Full time

Job Summary:

A seasoned Senior Materials and Processes Engineer with expertise in composite and bonded airframes is sought by Honda Aircraft Company. The ideal candidate will have a strong background in material qualification, fabrication, and testing, as well as experience with FAA regulations and certification processes.

Key Responsibilities:

  • Develop and maintain M&P specifications and standards
  • Review and approve engineering drawings for M&P requirements
  • Lead process development and quality control of composite fabrication and bond processes
  • Design and execute material qualification/equivalency test plans and reports
  • Collaborate with suppliers, test houses, and production teams to ensure M&P compliance
  • Support Production MRB and Service Center liaison actions for M&P discrepancies
  • Travel as required for M&P issues

Requirements:

  • BS and/or MS in Mechanical, Chemical, or Materials Engineering
  • 8+ years of directly related engineering experience with a minimal of 5+ years in M&P
  • Previous experience interfacing with the FAA Certification Branch and Certificate Management Section is a plus
  • Current or prior FAA Designated Engineering Representative (DER) for non-metallic and/or metallic M&P is a major plus
  • Current or prior MRB authority a plus

Preferred Skills:

  • Strong technical writing skills for specifications, standards, test plans, and test results reports
  • Excellent listening, written, and oral communication skills
  • Proficient computer skills with MS Office, CMH-STATS, HYTEQ, TeamCenter, and SAP
  • Proficient at interrogating 3D engineering models in CATIA V5 for details and assemblies
  • Knowledge of other M&P specialties (metallics, sealants, finishes, paints, etc.) is a plus
  • Ability to comprehend and apply FAA regulations, technical guidance, and requirements for composites and bonded structures during type certification and production phases of an aircraft program
  • Ability to perform statistical analysis of data from material qualification test programs and generates design allowables and material specification values
  • Knowledge of NDT techniques used on composite materials and structure is a plus
  • Knowledge of MRB actions for M&P discrepancies
  • Knowledge of physical testing and mechanical testing of composite materials and structure
  • Ability to mentor and/or lead less experienced engineers and technicians

Physical Requirements:

  • Incumbents may be routinely exposed to equipment operational noise, heat, cold, dust, and/or aircraft equipment, parts, or fuel odors.
  • Incumbents may be required to stand, sit, squat, walk, bend, climb ladders, move, reach, or stretch for prolonged time periods with no restrictions, as required by job duties.
  • Work in a safe and professional manner while adhering to all regulatory requirements (FAA, OSHA, DOT, EPA, State, and Federal regulations, etc.).
  • Read, hear, speak, and see with no restrictions, as required by job duties.
  • Comprehend and adhere to management directions and/or safety instructions with no restrictions.
  • Effectively communicate in Business English language.
  • Pull, push, carry, lift, or move items up to 10 lbs. throughout the work shift without assistance, as required by job duties.
  • Pull, push, carry, lift, or move materials/people/items/equipment weighing up to 50lbs or more during the work shift, with the use of Company provided 'reach assistance technology'.


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