Manufacturing Process Development Lead

5 days ago

Fort Devens, United States Commonwealth Fusion Systems Full time

About Commonwealth Fusion Systems:

We're a mission-driven organization dedicated to delivering fusion energy to the world. Our team is comprised of top talent from various fields, working together to design and build commercially viable fusion power plants. We're committed to innovation, collaboration, and excellence in everything we do.

Job Summary:

We're seeking a highly skilled Manufacturing Process Development Lead to join our team. As a key member of our manufacturing team, you'll be responsible for leading the development of manufacturing processes for magnet components and assemblies. Your expertise will be crucial in growing our production line from development to full-scale production.

Key Responsibilities:

  • Lead a team of manufacturing engineers responsible for manufacturing process development
  • Organize project milestones and schedule to meet strategic targets
  • Communicate project status, risks, and resource requirements to the team & leadership
  • Own process development of the manufacturing line for HTS magnets from initial low-volume R&D to full-scale production
  • Develop and qualify manufacturing techniques, processes, flow maps, and work instructions for superconducting magnet components and assemblies
  • Troubleshoot and resolve manufacturing discrepancies with a focus on continuous improvement
  • Work with external vendors and suppliers to support hardware delivery per production schedules
  • Establish and execute plans for future factory expansion, including capital equipment and floor layouts
  • Implement DFM (design for manufacturability) and PFMEA (process failure mode and effects analysis) methodology and statistical process controls to set up a reliable, low defect manufacturing line
  • Influence make vs. buy decisions and work with external vendors to augment internal capabilities

Requirements:

  • Bachelor's degree in engineering field is required
  • 2+ years' experience as a manufacturing engineer on complex electro-mechanical systems
  • Experience taking products from R&D into production, including developing manufacturing techniques to transition from manual to automated processes
  • Project management experience working with internal customers and external vendors to deliver manufactured hardware within specified timelines and budgets
  • Proficiency in work instruction writing, material planning, process mapping, and capacity modeling
  • High self-motivation and drive to execute quickly with excellent troubleshooting/problem-solving skills

Preferred Qualifications:

  • 5+ years' experience as a manufacturing engineer on complex electro-mechanical systems
  • 2+ years' experience leading an engineering team
  • Experience with magnets, thermo-mechanical assemblies, machining, welding, and/or VPI (vacuum pressure impregnation) is preferred
  • Experience with the application of Lean and/or Six Sigma methodologies
  • Ability to occasionally lift up to 50 lbs
  • Perform activities such as stooping, typing, standing, sitting for extended periods of time
  • Dedication to safety to mitigate industrial hazards that may include heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, and cryogenics
  • Willingness to travel or work required nights/weekends/on-call occasionally

About Us:

We value diversity and are proud to be an equal opportunity employer. We consider all qualified applicants equally, regardless of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law.

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