Manufacturing Process Development Engineer

4 weeks ago


Devens, Massachusetts, United States Commonwealth Fusion Systems Full time

Job Summary

Commonwealth Fusion Systems is a leader in the development of fusion energy technology. We are seeking a skilled Manufacturing Engineer to join our team and contribute to the design and development of our commercially viable fusion power plants.

Key Responsibilities

  • Analyze and design manufacturing processes to improve production efficiency, product quality, and cost-effectiveness.
  • Collaborate with product design and development teams to develop and understand product specifications, requirements, and manufacturing challenges.
  • Develop, implement, and qualify manufacturing processes for new products, ensuring they meet quality, cost, and production rate targets.
  • Design and optimize production layouts, tooling, and fixtures to support efficient manufacturing.
  • Conduct Design for Manufacturing (DFM) and Design for Assembly (DFA) analysis to improve product design.
  • Coordinate with the supply chain and planning teams to source components and materials, ensuring timely delivery and compliance with quality standards.
  • Develop, monitor, and analyze manufacturing performance metrics to identify and implement continuous improvement opportunities.
  • Provide hands-on training and support to production personnel on work instructions, processes, equipment, and best practices.
  • Troubleshoot and resolve production and quality issues, collaborating with relevant teams to ensure timely resolution.
  • Ensure compliance with safety regulations and quality standards.

Requirements

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
  • Proven experience in manufacturing engineering, with a focus on process development and process improvement.
  • Strong knowledge of manufacturing process improvement techniques, including Lean Manufacturing, Six Sigma, or similar methodologies.
  • Experience with magnets, thermo-mechanical assemblies, machining, welding, and/or vacuum systems.
  • Experience with the application of Lean and/or Six Sigma methodologies.
  • Experience writing and developing equipment specifications and maintenance plans.
  • Experience with CAD software.
  • Proficiency in work instruction writing, material planning, process mapping, and capacity modeling.
  • Ability to perform activities such as typing, standing, stooping, and sitting, for extended periods of time.
  • Willingness to occasionally travel or work required nights/weekends/on-call.

About Commonwealth Fusion Systems

We excel in fast-paced environments, driven by our values of integrity, execution, impact, and self-critique. We value diversity deeply and are proud to be an equal opportunity employer by choice. We consider all qualified applicants equally, regardless of race, color, national origin, ancestry, citizenship status, protected veteran status, religion, physical or mental disability, marital status, sex, sexual orientation, gender identity or expression, age, or any other basis protected by law.



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