Principal Mechanical Engineer

2 weeks ago

San Francisco, California, United States Swope Design Solutions Full time

Company Overview
Swope Design Solutions is a dynamic and expanding mechanical engineering and product design firm that focuses on consumer products, medical devices, and robotics. Our expertise spans the entire product development process, from initial concepts to high-volume manufacturing. We leverage our in-house machining capabilities to foster an ideal environment for innovative problem-solving. Our design and rapid prototyping methodologies enable us to swiftly develop effective solutions, allowing our engineers to tackle our clients' most significant challenges efficiently.

Position Summary
We are seeking a talented Lead Mechanical Design Engineer who will collaborate with clients to transition their products from early-stage prototypes to full-scale production. Our culture emphasizes rapid learning and adaptability to meet the unique challenges of each project. The following skills are essential for success in this role.

Key Responsibilities

Design & Engineering:

  • Utilize SolidWorks software to create functional components and assemblies.
  • Exhibit mastery in modeling, surfacing, and sheet metal design techniques.
  • Manage complex assemblies, Bill of Materials (BOM), and 2D drawings in accordance with ASME Y14.5 standards.
  • Demonstrate proficiency with manufacturing and prototyping tools, including manual mills, lathes, and 3D printers.
  • Employ HSMWorks for safe part creation on CNC mills.
  • Apply sound engineering practices to develop comprehensive system-level solutions.
  • Collaborate with team members and clients to generate innovative conceptual designs.
  • Validate concepts through mathematical simulations or rapid physical prototypes.
  • Refine designs into detailed CAD structures.
  • Develop and manage system-level BOMs.
  • Create and update product specifications and requirements.
  • Draft and execute testing protocols and reports, analyzing data effectively.
  • Integrate electronics, firmware, software, industrial design, and user experience considerations.
  • Oversee the assembly process.
  • Identify and manage relationships with key component suppliers.
  • Assist in the assembly and delivery of finished systems, including training and hands-on fabrication.
  • Design and construct assembly and testing fixtures.
  • Facilitate the transition of designs to production.
  • Generate production-level drawings and process instructions, including inspection criteria.
  • Implement system part numbers, design revisions, and engineering controls.
  • Support research and provision of necessary commercial or regulatory certifications.
  • Design for manufacturability and assembly, including tolerance analysis.
  • Conduct failure mode and effects analysis, verification, and validation.
  • Manage manufacturing partners, confirming their capabilities, cycle times, and yield rates.

Project Management:

  • Self-motivated individual capable of generating and managing project timelines and budgets.
  • Ability to handle multiple clients and projects, overseeing them from inception to completion.

Additional Responsibilities:

  • Effectively lead a team of 2-10 individuals, including vendors, employees, interns, and client personnel.
  • Research and implement new technologies and systems to enhance competitive advantage.
  • Engage in proactive and professional communication with clients regarding design decisions and technical details.
  • Prepare quotes and proposals, detailing project specifications, timelines, and budget estimates.

Qualifications

  • Bachelor's degree or higher in Mechanical Engineering, Product Design, or a related field from an accredited institution.
  • 5-10 years of relevant professional experience.
  • Over 10,000 hours of experience with SolidWorks.

Preferred Qualifications

  • Experience in medical device regulation.

Company Benefits

  • Comprehensive benefits package including free snacks, flexible time off, health insurance, 401(k), and profit sharing.
  • A unique culture characterized by diverse projects, hands-on training, and an inviting work environment.
  • Engaging team-building activities such as paintball, go-karting, and cultural events.
  • Ideal candidates are proactive, curious, and collaborative, with a strong desire for professional growth.

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