Manufacturing Quality Engineer
4 weeks ago
The Manufacturing Quality Engineer will drive continuous process improvement in the manufacturing process to enhance first pass yield, reduce the Cost of Poor Quality, and address timely quality discrepancies and countermeasures to minimize any impact on delivery commitments.
Key Responsibilities- Coordinate all quality activities in manufacturing and collaborate with Customer Quality Engineering to ensure the flow-down and compliance with customer contractual requirements.
- Work with Production Supervisor, Design Engineering, Manufacturing Engineering, Supplier Quality Engineer, Program Manager, and other disciplines to ensure the quality of the product.
- Investigate internal and external quality concerns, and lead cross-functional teams to determine root cause, and implement permanent corrective actions.
- Inspect and review lot manufacturing and quality records completeness and correctness.
- Analyze work instructions and procedures for errors and potential failure points.
- Drive quality improvements through reducing variation with process controls, implementing clear quality defect criteria, generating clear and accurate manufacturing work instructions, performing effective training, and introduction of creative and innovative human error elimination tools.
- Work with Supplier Quality Engineering in the effective resolution of supplier quality defects affecting manufacturing first pass yield.
- Work with Manufacturing Engineering in the optimization of manufacturing processes (including automation), in-process and final quality inspection methods to reduce ergonomic safety risks for manufacturing and quality control employees.
- Support Engineering during both the development cycle and product introduction phase for various defense and military related products.
- Ensure the execution of customer product quality plans and compliance to customer specifications.
- Establish trends, Pareto's, and analyze manufacturing quality data to help drive continuous improvement activities by utilizing team-oriented problem-solving methods.
- Actively participate in Visual Daily Management and drive quality countermeasures for timely resolution of quality discrepancies.
- Conduct frequent process spot audits, and drive and coordinate rapid response with manufacturing, and quality control supervisors and leads, manufacturing engineering, and workforce employees as necessary.
- Ensure the manufacturing activities are performed in compliance with the Quality Management System requirements.
- Build a quality library of defects, containment, and corrective actions and lessons learned.
- Prepare and communicate quality alerts to heighten employee awareness towards internal or external quality concerns.
- Strong analytical and critical thinking capabilities, and sound judgment coupled with effective decision-making skills.
- Passion for problem-solving and continuous improvement.
- Ability to drive Containment, Root Cause Analysis, and Corrective Actions in a cross-functional team environment.
- Knowledge and experience with a variety of Lean tools such as, Standard Work, Value Stream Mapping, Daily Visual Management, 5S, 5Whys, Fishbone, Fault Tree Analysis, Problem-Solving Process, and Visual Project Management.
- Excellent organizational skills with the ability to manage multiple tasks and projects simultaneously while meeting challenging deadlines.
- Capability of delivering results in a high-paced and constantly changing environment.
- Excellent attention to detail and follow-up.
- Strong work ethic, and self-motivated with the ability to work independently or in a team atmosphere.
- BS Degree in Engineering (Industrial, Mechanical, Chemical, Materials) or similar.
- Good understanding of statistics, with particular emphasis on process control, sample selection, and measurement systems.
- Strong oral and written communication skills.
- Good organization and project time management skills.
- Ability to create and implement process control plans.
- Proficient in Microsoft Outlook, Word, PowerPoint, and Excel.
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