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Reliability Engineer

2 months ago

Cedar Rapids, Iowa, United States Ingredion Full time
Job Summary

We are seeking a highly skilled Reliability Engineer to join our team at Ingredion. As a key member of our maintenance and reliability function, you will be responsible for driving improvements in maintenance processes, executing projects to enhance reliability and efficiency, and providing technical leadership and direction.

Key Responsibilities
  • Act as a single point of contact for reliability initiatives, providing technical guidance to cross-functional teams.
  • Build strong relationships with diverse groups through day-to-day reliability support, focusing on safe, reliable, and efficient operations.
  • Provide technical leadership, expertise, and advice to support facility operations, with the goal of optimizing facility reliability through the application of predictive maintenance programs.
  • Recommend maintenance and operating technologies and methodologies to improve the reliability program.
  • Work with cross-functional teams to identify, evaluate, and implement design changes, asset strategies revisions, and operating/maintenance procedure updates.
  • Promote a proactive approach to minimize/eliminate failures by acquiring and analyzing failure data and predicting asset reliability.
  • Lead efforts for plant loss mapping based on value stream mapping.
  • Promote the application of root cause analysis across the facility.
  • Develop business justifications for equipment reliability problems.
  • Collaborate with Engineering and Maintenance to provide technical guidance and support for new equipment commissioning.
  • Work with the plant team to analyze loss data and identify underperforming assets.
  • Provide expertise in making key decisions regarding technology and participate in all aspects of the Reliability Excellence program.
  • Lead the development of technical standards and champion their use in precision maintenance.
  • Propose changes to inspect equipment and facility through the PM Optimizing tool.
  • Document technical memory methods, processes, and products.
  • Monitor technical expertise and train maintenance and reliability teams in new procedures and reliability tools.
  • Provide recommendations for capital improvement projects to ensure reliability and maintainability.
  • Build and publish weekly and monthly reports on asset activities.
  • Ensure compliance with internal and external policies, procedures, and regulations.
  • Responsible for the repository of equipment life cycle cost data.
  • Responsible for executing functional program audits.
  • Work with discipline engineers and maintenance teams to understand root causes and develop solutions.
  • Apply FMEA in equipment and facilities risk assessments.
  • Evaluate performance reports as part of asset management and monitor maintenance and reliability KPIs.
  • Develop Equipment Strategy plans to increase reliability and availability.
Requirements
  • Certified Reliability Engineer or willingness to attain.
  • Experience in the reliability engineering field.
  • Experience leading predictive and preventive maintenance programs.
  • Proven track record of successful implementation of reliability improvement initiatives.
  • Experience in Failure Modes and Effects Analysis and its application.
  • Technical training and certifications (MLT1, CAT I).
  • Computer skills and knowledge of CMMS (SAP PM), MS Excel, vibration, ultrasonic, and alignment equipment.
  • Excellent communication and leadership skills.
  • Strong time management and organizational skills.
  • Track record of successfully utilizing analytical and problem-solving skills.
  • Expertise in collaboration and influencing without direct authority.
Preferred Qualifications
  • Technical training and certifications (MLT2, CAT II, Level 1 Ultrasound).
  • Strong analytical and problem-solving skills with a focus on facilitating RCA process.
  • Computer skills and knowledge of CMMS (SAP PM, Prometheus, Lube-IT), MS Excel, vibration (Emerson Machinery Health Manager), ultrasonic, and alignment equipment and databases.
  • Exposure to a food operating plant environment (ISO9001, FSSC22000) is preferred.