Reliability Engineer

4 weeks ago

Cedar Rapids, Iowa, United States Ingredion Incorporated Full time
Job Summary:

The Reliability Engineer will drive improvements in the performance of maintenance processes by facilitating maintenance/reliability initiatives, executing projects to improve reliability and efficiency, and providing leadership and technical direction within the maintenance function.

Key Responsibilities:
  • Act as single point reliability contact, providing technical direction for cross-function teams at the manufacturing site
  • Build strong positive relationships with diverse groups through day-to-day reliability plant support with a continuous focus on safe, reliable, and efficient operations
  • Provide strong technical leadership, expertise, and advice in support of facility operations with the goal of optimizing facility reliability through the application of PM and Pd.M. programs
  • Recommend maintenance/operating technologies, methodologies that improve the RE program and reliability
  • Work with primary cross-functional teams to identify, evaluate, and implement design changes, asset strategies revisions, and operating/maintenance procedure updates
  • Promote a proactive approach to minimize/eliminate failures by acquiring and analyzing failure data and predicting asset reliability with a goal to reduce maintenance-related production losses
  • Lead efforts for plant loss mapping based on value stream mapping (details individual equipment processing rates and constraints)
  • Promote the application of and facilitate root cause analysis across the facility based on our Global RCA triggers
  • Develop business justifications for resolution of equipment reliability problems
  • Collaborate with Engineering and Maintenance, providing technical guidance and support for new equipment commissioning
  • Work with plant team to analyze loss data to identify underperforming assets
  • Provide expertise in making key decisions with respect to technology and actively participate in all aspects of our Reliability Excellence program, maintenance, and asset health across the plant
  • Lead the development of technical standards database and champion the use of those standards as part of precision maintenance being executed by the plant maintenance teams
  • Propose changes to inspect equipment and facility through the PM Optimizing tool
  • Document technical memory methods, processes, and products
  • Monitor technical expertise
  • Train maintenance & reliability teams in new procedures/reliability tools when applicable
  • Provide recommendations to capital improvement projects to ensure reliability and maintainability
  • Build and publish weekly and monthly reports commenting on the overall trends and progress of the asset activities
  • Ensure compliance to internal and external policies, procedures, and regulations and to assist external auditors such as insurance companies, and/or other groups as required
  • Responsible for repository of equipment life cycle cost data from design for reliability phase through decommissioning
  • Responsible for executing specific functional (lubrication, vibration, condition monitoring, etc.) program audits
  • Work with discipline engineers and maintenance teams to understand the root cause and develop the solution and then support and work with Operations, Maintenance, and Engineering to implement the solution
  • Apply FMEA in equipment and facilities risk assessments
  • Evaluate the performance reports as part of asset management and monitor the main indicators of maintenance and reliability (KPIs)
  • Develop Equipment Strategy plans that may be plant-specific or across the network, with the purpose of increasing reliability and availability
Requirements:
  • Certified Reliability Engineer or willing to attain
  • Experience in the reliability engineering field
  • Experience leading predictive and preventive maintenance programs
  • Proven track record of successful implementation of reliability improvement initiatives
  • Experience in Failure Modes and Effects Analysis and its application
  • Technical training and certifications MLT1, CAT I
  • Computer Skills and knowledge of CMMS (SAP PM), MS Excel, Vibration, Ultrasonic, and Alignment equipment
  • Excellent communication and demonstrated leadership skills
  • Strong time management and organizational skills
  • Track record of successfully utilizing analytical and problem-solving skills
  • Expertise in collaboration and influencing without direct authority
  • Excellent communication and demonstrated leadership skills
  • Excellent time management and organizational skills, working with multiple priorities and timelines
  • Knowledge and experience with maintenance trades/crafts
Preferred Qualifications:
  • Technical training and certifications MLT2, CAT II, Level 1 Ultrasound
  • Strong analytical and problem-solving skills with a focus on facilitating RCA process
  • Computer Skills and knowledge of CMMS (SAP PM, Prometheus, Lube-IT), MS Excel, Vibration (Emerson Machinery Health Manager), Ultrasonic, and Alignment equipment & databases
  • Exposure to a food operating plant environment (ISO9001, FSSC22000) is preferred

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