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Instrumentation Controls Technician

3 months ago

Richmond, United States Dairy Farmers of America Full time

GENERAL JOB DESCRIPTION:  Install, monitor, and repair PLC devices (Programmable Logic Control) and functions related to PCL devices such as hardware (microchips, wiring) and software programs. Support PLCs, HMIs (Human Machine Interface), instrumentation, and other electronics. Ensure the equipment is operating at desired capacity and producing a quality product. Work with a limited degree of supervision and complete and/or provide guidance on complex problems and/or new assignments. Function as the go-to subject matter resource. Will be responsible for department in absence of Supervisor/Manager.Work closely with all Supervisors and carry out their directives.Writes standardized work procedures and trains team members on processes including job standard operating procedures (SOP’s) for new and transferred associates.Direct and assign duties for co-workers; assisting them with any problems that arise.Establishes and implements measures to improve safety, quality and productivity.Examines product to determine if it meets specification and quality requirements.Working knowledge of all equipment, departmental procedures and duties.Interprets company policies to workers and enforces safety and GMP regulations.Work overtime hours and extra days as needed.Maintain good relations with co-workers, and set a positive example.Follow the company core values and treat everyone with dignity and respect.All other duties as assigned.  Troubleshoot, repair, and adjust control systems to include PLCs, HMIs, and field devicesTroubleshoot, repair, and adjust power and motor control systems and frequency drivesLocate, diagnose, and repair problems causing equipment downtime or unsatisfactory equipment performancePerform both unscheduled and scheduled work as well as preventative/predictive maintenance on equipment to help achieve a goal of zero downtime and one hundred percent efficiencyMonitor PLC devices and systems to ensure functionalityTest connections between PLC devices and other equipmentConduct regular safety inspectionsContinuously work with the computerized maintenance management system (CMMS) to develop and maintain accurate parts inventory levels as well as an accurate accountability of asset performanceMaintain and repair equipment in all areas of the plant/plant utilities as needed and assist with set up and installation of new equipment utilities (e.g., compressed air/pneumatics, water systems, refrigeration, steam, heat, ventilation, etc., equipment)Provide technical support for users and other techniciansTrain and mentor team members to include other technicians and operatorsDocument and maintain procedural documentsMaintain communication with other departments, management, and employees and notify them of any problems and/or concerns that may restrict the efficiency of productionStay up to date on new products, equipment, technology and techniquesUtilizing continuous improvement mindset, identify opportunities to improve processesMaintain safe working conditions for employees and compliance with all state and federal regulations regarding health and safety issuesFollow all DFA good manufacturing practices (GMP) and work in a manner consistent with all corporate regulatory, food safety, quality, and sanitation requirementsThe requirements herein are intended to describe the general nature and level of work performed by employee, but is not a complete list of responsibilities, duties, and skills required. Other duties may be assigned as required