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Controls Engineer

1 month ago


Manchester, United States Turning Point Search Full time

Primary Responsibilities:

  • Oversee all activities related to Manufacturing/ Process Controls, coordinating, planning, installation, documentation and testing activities of all robotic and engineering equipment including, but not limited to, robotics, assembly, on-line fixtures, conveyor systems, etc.
  • Drive all activities relating to ensuring existing and new equipment is built and running in accordance to specifications. Including the troubleshooting, debugging, start-up and programming of all automated equipment and upgrades.
  • Technical expert for electrical controls, program logic controls, robot programming and troubleshooting, vision inspection system programming
  • The ability to program or modify HMI’s (ex; RS Logix 500 & 5000, Fanuc, Coherix, Allen Bradley, Siemens, etc.)
  • Determine correct controls for all Poke Yokes (Vision Systems, PLC’s, and Robotics).
  • Understand logic writing to create handshakes between the equipment and I.T Systems.
  • The ability to build and wire control panels
  • Keep and update all equipment drawing, electrical prints etc…up to date as changes are implemented.
  • Create training materials, as well as, conduct training of support personnel as required. • Identify and correct any safety issues inside the facility.
  • Ensure a safe working environment by observing safe work practices and by following all safety policies and procedures
  • Coordinate the development in writing and maintaining effective maintenance specification and preventative maintenance programs on all equipment to ensure top performance for productivity.
  • Create training materials, as well as, conduct training of support personnel as required.
  • Participate in the design of custom process automation machines, equipment, systems, devices and fixtures to support assembly requirements.
  • Recommend equipment improvements and/or manufacturing methods to improve.
  • Coordinate all mechanical/electrical system modifications with external vendors, maintenance personnel.
  • Support and assist maintenance personnel with diagnosing software and electrical system problems.

Primary Qualifications:

  • Minimum 3 years’ experience with automated equipment in a manufacturing environment
  • Minimum 3 years’ experience PLC programming.
  • Proficient in ABB, Panasonic, and Fanuc. 
  • Siemens controls systems desirable (PLC, motion control, ethernet, deviceNet, ProfiNet field buses, safety control systems and HMI)
  • Solid understanding of principles used in multi-axis robotic systems, conveyor transport systems.
  • Strong “hands-on” capability in the installation and programming robotic and PLC controls systems in a manufacturing environment.
  • Demonstrated oral and written communication skills; customer focused.
  • Strong computer skills.
  • Understanding of manufacturing, assembly, sequencing and equipment principles.
  • Bachelor’s Degree in Engineering or related field; or equivalent combination of education and 4 years’ experience.