Process Engineer, Battery Module

1 month ago

Sparks, United States Tesla Full time

A Process Engineer will implement, develop, and optimize production methodologies in the manufacturing operations of Tesla. This engineer will be responsible for directly supporting the production line, continuously optimizing the manufacturing process metrics (TAU/OEE) of multiple high volume manufacturing lines that include dispense systems, assembly, laser welders, robot stations, electrical testing, vision systems, etc. They will interface with equipment and controls engineers, maintenance, and quality engineering to solve problems, improve manufacturability, and implement equipment upgrades. They will sustain products with cost reduction and yield improvements. In addition, the process engineer will work with quality and design to compile and evaluate data to determine appropriate limits and variables for process or material specifications.

Responsibilities

  • Develop expertise in manufacturing processes
  • Understand process capabilities through critical data analysis and in depth understanding of the product
  • Develop and modify line layouts, including material flow, MES system proficiency (specs, flow, data reporting), waste reduction, and ergonomics, utilizing Lean Manufacturing best practices
  • Participate in the transition of a product from concept to pilot line production and into mass manufacturing
  • Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels.
  • Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination.Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D).
  • Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, JMP, Minitab, Tableau and Ignition, as well as working knowledge of at least one programming language like Python, Jython, R, SQL
  • Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA).Monitor and audit manufacturing processes to ensure product specifications and standards are achieved.Participate in the development and maintenance of FMEAs and Control Plans.Analyze, develop, process, and implement Engineering Change Orders.
  • Create and maintain Manufacturing Instructions, routings, and associated processes.Develop and train sustaining technicians, assist in the training of operators as needed.Manage activities for process sustaining technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures.
  • Support 24 by 7 production operations
Requirements
  • BS Degree in process/chemical engineering, manufacturing/industrial engineering, computer/electrical engineering, mathematics, physical science, (STEM) or related
  • Experience developing and improving process.Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
  • Data collection and analysis experience
  • Ability to develop data driven root cause analyses and solutions. Demonstrate use of statistical analysis for decision making (DOE, linear regressions, hypothesis testing, capability studies
  • Strong problem-solving skills and an aptitude for learning systems quickly.Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D)
  • Able to resolve high level performance issues into addressable actions
  • Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence.
Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • LGBTQ+ care concierge services
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

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