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Electrical Control Engineer

2 months ago

Tuscaloosa, United States PTS Advance Full time

Electrical Controls Engineer - Tuscaloosa, AL

Essential Job Functions Overview:

The successful candidate for this position must be capable of performing each essential duty effectively. Reasonable accommodations may be provided to enable individuals with disabilities to fulfill these functions. Additional responsibilities may be assigned as needed.

  • Prioritize Safety: Take accountability for personal safety, the safety of colleagues, and the safety of designs and projects. Execute all tasks in adherence to safety protocols, promptly report unsafe conditions, work practices, and any work-related injuries to facilitate swift corrective action.
  • Expertise in Manufacturing Playbook and Playlist: Demonstrate proficiency in the Manufacturing Playbook and Playlist methodologies, and actively apply them across all relevant areas.
  • Advanced Troubleshooting: Employ an analytical, systems-based approach to troubleshoot PLC and HMI programs, instrumentation, and drives on production lines.
  • Data Analysis and Improvement Management: Analyze data to pinpoint areas for quantifiable enhancements in a dynamic manufacturing setting. Lead the management of identified improvements within a high-speed asphalt roofing manufacturing environment across multiple production lines.
  • Automation Enhancement: Identify deficiencies in automation deployment and collaborate with the Plant Systems team to implement enhancements in PLC programs.
  • Change Management and Documentation: Facilitate change management processes and maintain sustainment documentation including engineering drawings, manuals, troubleshooting guides, process flow diagrams, and spare parts lists.
  • Electrical Design and Collaboration: Develop electrical and control layouts, update and create electrical drawings using CAD or similar software. Collaborate effectively with cross-functional teams comprising Engineers, Operations, and Maintenance personnel to address departmental requirements.
  • Training and Mentorship: Provide guidance and training to controls and other plant personnel, fostering skill development and knowledge transfer.
  • Systems Optimization and Reliability: Enhance current manufacturing systems and bolster the reliability of electrical and control systems on machinery exposed to abrasive materials.
  • Stay Informed on Technology: Stay abreast of emerging capabilities and technologies related to controls, drives, and web handling. Lead the integration and adoption of new technologies where applicable.
  • Adaptability and Project Management: Demonstrate flexibility and adaptability in a dynamic work environment, implementing solutions promptly and effectively. Assume the role of project manager for the installation of improvement projects, including writing project specifications and coordinating with cross-functional teams throughout the project lifecycle.

Requirements:

  • Bachelor's degree in Engineering from an accredited institution (Preferably in Electrical, Electro-Mechanical, or Controls Engineering) with a minimum of 3 years of professional experience.
  • Proficiency in PLC code development.
  • Experience with motion control systems, preferably utilizing Siemens VFDs and Servos.
  • Strong background in electrical distribution troubleshooting and design, with a solid understanding of NEC regulations.
  • HMI programming experience, preferably with Aveva.
  • Proficient in AutoCAD Electrical and Microsoft Office suites.
  • Effective communication skills with the ability to present work to plant management, peers, and maintenance/operations personnel.
  • Apply mathematical, statistical, and engineering principles to resolve recurring process issues.
  • Self-directed individual capable of prioritizing workload and resources to optimize production processes effectively.