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(Sr) Manufacturing Engineer

2 months ago

Lowell, United States Berkner Group Full time

About the Company

Our client is an electrolyzer stack manufacturing company funded by Breakthrough Energy, The Engine Ventures, and other top investment firms. The company’s hardware represents a comprehensive solution to the challenge of manufacturing low-cost electrolyzers with 100% domestic supply chains. Based around an anion exchange membrane (AEM), the company’s electrolyzer stacks are made using earth-abundant materials like steel and plastic—with no need for the rare earths required by today’s predominant technologies. Paired with advanced manufacturing techniques borrowed from adjacent high-tech industries, our client can lower the cost of manufacturing electrolyzer stacks by an order of magnitude. This company is led by multiple renowned industry executives, and it has locations in Santa Clara, CA, (HQ) and Lowell, MA (mfg.)

Position Title: Senior Manufacturing Engineer

Location: Lowell, MA

Department: Manufacturing

FLSA Status: ☒ Exempt ☐ Non-exempt

Position Purpose: (Why does this position exist in the company?)

Contributor to the development and validation of manufacturing processes and associated equipment to fabricate components and full stack assemblies for the company’s advanced electrolyzer stack products.

Essential Responsibilities: (What activities does this position perform?)

  • Develop and implement effective manufacturing processes and equipment for electrolyzer cell component fabrication and stack assembly for low volume, operator-centric, as well as high volume, automated approaches.
  • Interface as required with vendors to achieve equipment deliverables.
  • Conduct and Implement Design for Manufacturability and Assembly Analyses.
  • Manage the design, build, installation, and validation of component processing equipment, product assembly fixtures, and associated tooling.
  • Create and maintain process documentation (Process Flow Documents, PFMEAs, BOMs, ECNs.)
  • Create and maintain equipment status and open issues list, and capital budget status.
  • Report Progress to Management and escalate unresolved issues in a timely manner.
  • Evaluate and resolve equipment and production issues.

Expected Results: (What results is this position expected to deliver?)

Area: Prototype fabrication

Weight: 20%

Deliverable: Planning and execution of prototype product builds and follow-up issue resolution

Area: Process development and validation

Weight: 25%

Deliverable: Development of appropriate component manufacturing processes to meet the company’s production capacity and quality requirements. Documentation of procedures and results to demonstrate achievement of targets.

Area: Production equipment specification, design, and launch

Weight: 30%

Deliverable: Development and release of detailed equipment specifications for vendor RFP/RFQ efforts and follow-up of quoting activity.

Equipment installation and launch on production floor.

Identification, analysis, and resolution of production equipment issues using data-based problem-solving tools (8-D, 5-Why, Root Cause Analysis, and statistical programs)

Area: Standard operating procedures

Weight: 15%

Deliverable: Preparation of release of effective process documentation (Process Flow Charts, Station Layout, Operator and Inspection Instructions, Updates as required.)

Area: Supplier engagement

Weight: 10%

Deliverable: Initiate and follow up activity with potential and existing equipment vendors.

Qualifications: (What education, experience and skills are typically required for this position?)

Education

  • Bachelor of Science in Mechanical or Electrical Engineering (required)
  • Master of Science (preferred)

Work Experience

  • Min 10 years relevant, hands-on work experience in a manufacturing or manufacturing development environment.

Skills & Abilities

  • See General Employee Competencies
  • Fluency in English language
  • Hands-on abilities w/ hardware, assembly, build, test, etc.
  • Identifying and solving system faults, root-cause / corrective action
  • Needs, requirements, specifications, verification planning and testing, final validation, pilot operations
  • SolidWorks and PLC programming experience is desirable
  • Previous Automation Design/Build experience is desirable
  • Experience with 3D printing processes and technologies is desirable
  • Experience with laser cutting processes and technologies for metals and plastics is desirable

Physical Requirements / Work Environment:

Development, manufacturing, and office environments (typical). Position emphasizes hands-on work requiring majority of time to be spent in a manufacturing and/or pilot plant environment. 5-days in office expected.

Travel Requirements:

Up to 15% domestic and international travel, including overnight, may be required.

Berkner Group has been retained to execute this search. If you were contacted by Berkner Group, please reply to the person who contacted you. If you are applying to a job posting, please email your resume and a brief introduction to careers@berknergroup.com. Please include your name and the title for this position (“[Your name] - MA18 Senior Manufacturing Engineer - L394R45V”) in the subject line of your email. We look forward to hearing from you