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Senior Manufacturing Engineer, Composites

1 month ago

Middle River, United States Rocket Lab Full time

NEUTRON

Neutron is a medium lift launch vehicle capable of delivering the mega constellations of tomorrow, high assurance payloads, and human spaceflight. As a highly reusable launch platform, Neutron will deliver a highly cost-effective and reliable launch solution leveraging Rocket Lab’s proven execution history with the Electron program. If you’re interested in joining a high performing team, pushing the boundaries with a clean sheet development of re-usable liquid launch vehicle, this is your opportunity

SENIOR MANUFACTURING ENGINEER, COMPOSITES

We are currently seeking a Senior Manufacturing Engineer, Compositesbased out of Rocket Lab's newest Space Structures Complex production facility in Middle River, MD. The Senior Manufacturing Engineer, Composites will be responsible for the development, implementation, and continuous improvement of composite manufacturing technologies and processes used in the production of the Neutron Launch Vehicle structure.

WHAT YOU’LL GET TO DO:

Identify, plan, and execute capital equipment, machine, and layout definitions to the meet volume requirements including preparation of business cases

Develop production processes and ensure they are accurately and clearly documented, including testing procedures, health and safety requirements and supervisor sign-offs

Design, develop, and implement tooling and equipment for use in a production environment where required to achieve safety, quality, delivery and cost requirements

Actively contribute to facility construction projects including requirements generation, design reviews and implementation support

Contribute to design reviews acting as an expert in design for manufacture, design for test, productivity, supplier capability assessments, quality control, etc.

Oversee introduction and implementation of new products and product revisions as related to the Neutron launch vehicle composite structure

Lead problem containment and structured root cause & corrective action investigations

Quickly analyze and resolve manufacturing discrepancies and non-conformances

Introduce automation where appropriate and ensure equipment data links directly to MRP and quality systems

Identify risks and improvements to develop the manufacturing engineering department to meet company needs

Develop and mentor less experienced engineers and technicians daily

YOU’LL BRING THESE QUALIFICATIONS:

Bachelor’s degree in mechanical, aerospace, or manufacturing engineering, or other technical degree.

5 + years of composite manufacturing experience.

Experience in the selection, procurement, and installation of composite manufacturing equipment.

THESE QUALIFICATIONS WOULD BE NICE TO HAVE:

Working experience with capacity modeling, process mapping, Lean/Six Sigma and value stream mapping.

Experience with 3D CAD software and tooling design.

Experience in Automated Fibre Placement technology.

Experience both Autoclave and Out-of-Autoclave composite manufacturing techniques.

Experience with Non-Destructive Testing/Inspection of composite components.

Experience in qualification and acceptance testing of composite structural components.

ADDITIONAL REQUIREMENTS

Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception, and the ability to focus.

Regularly required to sit, use hands and fingers, operate computer keyboard and controls, and communicate verbally and in writing.

Must be physically able to commute to buildings

Occasional exposure to dust, fumes and moderate levels of noise.

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