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Process Control Engineer

1 month ago

Portland, United States Precision Castparts Corp Full time

This position commonly reports to the Engineering Program Manager and may perform one or more of the following engineering functions: Part Engineering, Dimensional Engineering, Quality Engineering, Process Engineering, or Manufacturing Engineering. Incumbent provides expert consultation in one or more areas for the design, development and implementation of products, processes, plans and procedures. Is recognized as a technical leader and resource. Recommends alterations and enhancements to improve quality of products and/or procedures. Demonstrates expertise in a variety of the field's concepts, practices, and procedures. Relies on extensive experience and judgment to plan and accomplish goals. May provide consultation on complex projects and is considered the top-level contributor/specialist. Based on their independent judgment and within the scope of their engineering expertise, incumbent is vested with the authority to stop the manufacturing process. Effective decisions will typically result in successful part programs and considerable financial benefit to the company. May supervise other engineers and/or technicians on an ongoing basis or as needed for the term of assigned projects. Essential Job Functions: Keep Process in Control Maintenance Review and respond to department quality data on a daily, weekly, and quarterly basis. Update and review control charts, control limits, and process control cookbooks. Audit and update PCP's SOP's and Purchase Specifications, as well as Audit Plans and Reports. Responsiveness Process control is a key source of process information and process expertise for process and part troubleshooting. Immediate customer and quality excursions are a high priority. Reduce Variability (Continuous Improvement) Improve measurements and capability for raw materials, input variables, process yields, and response variable using SPC and NEI methods. Focus on key departments metrics such as scrap, rework, and process yield. Improve the use and integration of SPC tools and techniques to improve process predictability. Conduct gauge repeatability and reproducibility studies to correct gauge error greater than 30% May supervise other engineers or technicians on assigned projects. Identify and address safety considerations within the scope of their job responsibilities. Responsible for annual cost savings projects totaling 3x the employee's salary Reporting Relationships: This position will be reporting to the Plant Manager with dotted line to the Engineering Director. Education and Qualifications: BS degree in Engineering/Technical Science (preferred) with at least 3-5 years of experience in engineering related work. Experience with data analysis and statistical process control. Experience with writing technical processing requirements for manufacturing or equivalent. Broad knowledge of materials science engineering, manufacturing processes and investment casting technology. Knowledge and demonstrated ability in engineering principles and disciplines. Excellent communication skills verbal and written Demonstrated ability to communicate with various levels of the organization Demonstrated high degree of objectivity and integrity in the evaluation of people and problems Demonstrated ownership of an area and while partnering with other stakeholders Experience with data collection and analysis using excel Desired Skills: PFMEA, Control Plan, process mapping Dashboarding and Statistical Process Control implementation and sustainment Injection molding experience (preferably ceramic) Investment casting experience Ceramic processing experience Excel (including VBA), JMP, Minitab, WebFocus and/or Statistica. /*generated inline style */ This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. 'Green Card Holder'), and certain categories of Asylees and Refugees. /*generated inline style */