Equipment Maintenance Supervisor
2 weeks ago
**Company Overview**
Levitated Metals is an aluminum recycling manufacturing facility in New Caney, a suburb of Houston. Levitated uses a proven density flotation technology to separate aluminum from other metals produced by the scrap metal industry. Its fast-paced, entrepreneurial culture focuses on safety, product quality and environmental responsibility.
Our place in the supply chain is between large scrap metal shredding operations and the global aluminum smelting and castings business. We take a non-ferrous byproduct of steel shredding (Zorba), and use heavy media flotation to create a high-purity aluminum feedstock (Twitch) for the castings industry. Levitated is successful, profitable and at the forefront of R&D to support the aluminum needs of our economy’s future.
Levitated Metals is a wholly owned subsidiary of Mervis Industries, a family-owned and managed metal recycling company with 90 years of history serving the needs of its industrial customers and suppliers.
The Equipment Maintenance Supervisor position will be a hands-on role that is responsible for repairing the flotation equipment that produces quality products with mínimal downtime as well as developing and implementing a preventative maintenance program. This position will also be responsible for purchasing spare parts and tooling as well as hiring and coordinating activities of 3rd party contractors.
The role is well suited for a millwright that has welding and fitting ability and also has gained other experience across all trades. 50 - 75% of the time you’ll have tools in your hands, and the remainder of the time you’ll be ordering spares, coordinating third party contractors and otherwise planning activities for you and other onsite operations personnel to perform related to repairs and maintenance.
This position will report to the Director of Operations, and be part of a 15 person production team. The role occasionally could be asked to perform duties not listed here, or fill in for an employee that has a different job description.
**Key responsibilities**
Unlike most job descriptions, there are not a dozen bullet points to describe responsibilities. The Lead Maintenance Technician is responsible for anything and everything required to keep our equipment running at 95% availability so that the operations can meet their performance, quality and safety targets.
Some examples of hands-on activities you will undertake include troubleshooting and replace defective parts or adjust clearances and alignments of moving parts. Make repairs on pumps, chutes, conveyors, or other types of equipment within the plant using hand tools, power tools, welding machines, hoists, jacks and other various equipment. Complete P.M.’s by greasing bearings, adjusting pump packing, and replacing oils in gearboxes. Replace hydraulic lines on mobile equipment.
**Skills & experience**
- Demonstrates a good working knowledge of safety rules and best practices, and assures facility compliance with OSHA, EPA, and other regulatory agencies.
- Required to follow all safety policies and procedures, wear PPE and promote a 24/7 Safe Culture.
- A “you see it, you own it” mentality, and willingness to work hard alongside a great multi-lingual operations team.
- Able to learn the technology and become an expert on the flotation process and equipment. This includes electric motors, pumps, conveyors, and mobile equipment. The equipment is a continuous production system, like an oil or gas processing plant, where an issue in one spot may show up somewhere else.
- Can effectively work within a larger production team and coordinate the efforts of less skilled helpers.
- Arc and Mig welding experience, and able to use standard fabrication equipment for light fab work.
- Complete routine inspections for misalignment, wear, and defect and conduct routine maintenance tasks with limited interruptions to production.
- Skills in 480V motors, pumps, sensors, hydraulics, and electrical equipment is a plus.
- Maintains a safe, clean, and orderly working area.
- Will be able to run and maintain multiple types of mobile equipment, e.g., forklift, man lift and front-end loader.
**Job requirements and other details**
- Work location is our plant in New Caney, Texas. Rare trips to vendors or equipment suppliers may be required.
- Valid State Driver’s License required.
- Must be able to work outside normal business hours and days as needed.
- Some time is spent in an outside setting that may require various periods of work in all weather conditions-heat, cold, wet or dry.
- May have exposure to dust and/or diesel exhaust, etc as expected in an outdoor manufacturing setting.
**Physical Requirements**:
The following requirements are standard minimums for all personnel working in the plant, including supervisors and above.
- Ability to climb stairs and ladders, reach, squat, tolerate prolonged sitting/standing, balance, bend from trunk, operate mobile equipment, push and
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