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Process Engineer
1 month ago
Position Overview: The Manufacturing Engineer will report to the Director of Engineering and collaborate closely with operations, R&D, and quality teams. This role is critical in ensuring the efficient and reliable operation of manufacturing and packaging processes. The Manufacturing Engineer will contribute to process improvement initiatives across the plant, directly impacting efficiency, product quality, and overall success.
Key Responsibilities:
- Develop and maintain Standard Operating Procedures (SOPs) for packaging equipment and processes.
- Drive Overall Equipment Effectiveness (OEE) improvements by identifying and implementing process enhancements.
- Conduct root cause analysis to identify and resolve manufacturing issues promptly.
- Serve as the Subject Matter Expert (SME) for all packaging equipment and processes, providing guidance and troubleshooting assistance.
- Scale and optimize tableting and batching processes to enhance efficiency, product quality, and cost-effectiveness.
- Support product development initiatives from a production standpoint, collaborating with cross-functional teams to meet project goals.
- Lead continuous improvement efforts for tableting and blending processes.
- Develop and implement cost-effective packaging solutions for new products in collaboration with cross-functional teams.
- Monitor and evaluate packaging equipment performance, identifying opportunities for preventive maintenance and upgrades.
- Implement automation and technology solutions to improve packaging efficiency and reduce errors.
- Conduct training sessions for packaging department personnel on equipment operation and SOPs.
- Ensure packaging processes meet all industry standards and regulatory compliance.
- Contribute to sustainability initiatives by optimizing packaging materials and processes to minimize waste and environmental impact.
- Provide technical support during product changeovers to ensure minimal downtime.
- Stay updated with industry trends, emerging technologies, and best practices in manufacturing engineering and packaging.
- Collaborate with external vendors and suppliers to source and procure packaging materials and equipment.
- Analyze production data and performance metrics to identify opportunities for process improvement and cost reduction.
- Support the development of capital expenditure proposals related to packaging equipment upgrades or replacements.
Education Requirements:
- Bachelor’s degree in Manufacturing Engineering, Industrial Engineering, or a related field. Master’s degree preferred.
Knowledge, Skills, and Abilities:
- 3-5 years of experience in manufacturing processes and equipment, with a focus on packaging, blending, tableting, and related systems preferred.
- Proficiency in SOP creation and documentation.
- Experience in driving OEE improvements and implementing lean manufacturing principles.
- Expertise in root cause analysis methodologies and problem-solving techniques.
- In-depth understanding of tableting and batching processes, including scaling and optimization.
- Proven ability to lead and collaborate with cross-functional teams in a manufacturing environment.
- Excellent communication and interpersonal skills.
- Detail-oriented with a strong commitment to quality and safety.