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Senior Tooling Manager

3 months ago

Longmont, United States Plastic Molding Technology Full time

Company Description:

Plastic Molding Technology leverages its three strategic locations to provide highly engineered plastic injection molded and thermoformed parts for automotive, telecommunications, medical device, renewable energy, and industrial customers. With in-house engineering expertise, mold design, and automated technologies for superior quality, PMT is a flexible and accessible partner when you can’t afford any errors.


Role Description:

The Sr. Tooling Manager is responsible for the design, development, and maintenance of injection molding, thermoforming, and extrusion tooling used in the manufacturing process. This role requires a strong understanding of injection molding principles, thermoforming principles, and extrusion principles, along with tooling design, and project management skills. The engineer collaborates with cross-functional teams to ensure the successful implementation of new tooling and the optimization of existing tools. The Sr. Tooling Manager will lead a small team of Tooling Shop Supervisors.


What you’ll do:

Tooling Design and Development

  • Design and develop molds / die and related tooling components, considering factors such as part design, material properties, and manufacturing requirements
  • Utilize computer-aided design (CAD) software to create 2D and 3D models, perform simulations, and generate engineering drawings
  • Conduct feasibility studies and design reviews to assess tooling concepts, identify potential issues, and propose appropriate solutions
  • Collaborate with internal teams and external suppliers to ensure tooling designs meet project requirements, quality standards, and cost targets


Tooling Optimization and Maintenance

  • Perform regular inspections and evaluations of existing tooling to identify areas for improvement, such as cycle time reduction, defect prevention, and increased productivity
  • Troubleshoot tooling-related issues, analyze root causes, and implement corrective actions to minimize downtime and optimize production efficiency
  • Develop and implement preventive maintenance programs for injection molds and tooling components, including cleaning, lubrication, and repair activities
  • Collaborate with production and maintenance teams to provide technical support and training related to tooling operation, maintenance, and troubleshooting


Project Management

  • Lead tooling projects from concept to completion, ensuring adherence to project timelines, budgets, and quality standards
  • Coordinate with internal stakeholders, including product designers, manufacturing engineers, and quality assurance, to define project requirements and specifications
  • Evaluate and select external suppliers for tooling fabrication, manage the procurement process, and oversee tooling trials and validation activities
  • Monitor project progress, identify potential risks or delays, and implement contingency plans to ensure timely completion of tooling projects


Continuous Improvement

  • Stay updated on the latest advancements in injection molding technology, tooling materials, and manufacturing processes.
  • Identify opportunities for process optimization, cost reduction, and quality improvement through the application of new techniques or tooling innovations.
  • Participate in cross-functional teams or committees focused on process improvement initiatives and contribute expertise in tooling design and engineering.


Team Management

  • Lead / Mentor and Evaluate a small team of Tool Room Supervisors who are involved with the production of new molds and dies, repair existing tooling, perform engineering changes, and preventative maintenance.
  • Other tasks as assigned


What we’re looking for:

  • Bachelor’s degree in mechanical engineering, manufacturing engineering, or a related field
  • Solid knowledge and experience in injection molding tooling design and development
  • Proficiency in CAD software, such as SolidWorks, AutoCAD, or similar tools
  • Strong understanding of injection molding principles, including part design considerations, material properties, and processing parameters
  • Familiarity with various mold types, such as hot runners, multi-cavity molds, and complex mold geometries
  • Knowledge of tooling materials, surface finishes, and heat treatment processes
  • Excellent problem-solving and analytical skills, with the ability to troubleshoot tooling-related issues effectively
  • Project management skills, including the ability to manage multiple projects simultaneously and meet deadlines
  • Strong communication and collaboration skills to work effectively with cross-functional teams and external suppliers
  • Attention to detail, with a focus on quality and continuous improvement
  • Experience with Lean manufacturing principles and practices is a plus