Casting Engineer

4 weeks ago


Amherst, United States Mahle Full time
ESSENTIAL DUTIES AND RESPONSIBILITIES:
  • Define and develop an Aluminum HPDC bill of process for MAHLE A/C compressor castings
  • Define and develop a bill of design for Aluminum HPDC production tooling relative to MAHLE A/C compressor castings
  • Provide expertise on design for manufacturing of MAHLE A/C compressor aluminum housings to product engineers
  • Drive internal and external use of casting simulation software to improve quality and cost and mitigate tool alterations and modifications
  • Oversee the process and tool design of our casting suppliers and force adhesion to a process design best practice
  • Support suppliers with regular reviews of designs, processes, and progress and help drive issue resolution
  • Diagnose and implement corrective actions for casting defects
  • Participate in product cost and quality improvement efforts
  • Travelto foundries (when required) for workshops, new supplier development, etc
QUALIFICATIONS:
  • Bachelor Degree in Mechanical Engineering or similar Engineering focused field of study is Required; Masters Degree preferred
  • 5 or more years of experience with Aluminum High Pressure Die Casting (HPDC) preferably within the automotive field
  • Strong understanding of Aluminum HPDC Process Design
  • Knowledge of production tool design, aluminum material grades and properties
  • Ability to provide design for manufacturing support to guide product engineers during advanced engineering & design phases
  • Capability to run and analyze casting simulation software using PROCAST or equivalent
  • Ability to diagnose casting defects and provide corrective actions
  • Good comprehension of die casting standards (NADCA)

Do you have any questions?

JORDAN.TAYLOR@MAHLE.COM

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