Casting Engineer
4 weeks ago
- Define and develop an Aluminum HPDC bill of process for MAHLE A/C compressor castings
- Define and develop a bill of design for Aluminum HPDC production tooling relative to MAHLE A/C compressor castings
- Provide expertise on design for manufacturing of MAHLE A/C compressor aluminum housings to product engineers
- Drive internal and external use of casting simulation software to improve quality and cost and mitigate tool alterations and modifications
- Oversee the process and tool design of our casting suppliers and force adhesion to a process design best practice
- Support suppliers with regular reviews of designs, processes, and progress and help drive issue resolution
- Diagnose and implement corrective actions for casting defects
- Participate in product cost and quality improvement efforts
- Travelto foundries (when required) for workshops, new supplier development, etc
- Bachelor Degree in Mechanical Engineering or similar Engineering focused field of study is Required; Masters Degree preferred
- 5 or more years of experience with Aluminum High Pressure Die Casting (HPDC) preferably within the automotive field
- Strong understanding of Aluminum HPDC Process Design
- Knowledge of production tool design, aluminum material grades and properties
- Ability to provide design for manufacturing support to guide product engineers during advanced engineering & design phases
- Capability to run and analyze casting simulation software using PROCAST or equivalent
- Ability to diagnose casting defects and provide corrective actions
- Good comprehension of die casting standards (NADCA)
Do you have any questions?
JORDAN.TAYLOR@MAHLE.COM
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