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Product Support/Development Engineer

2 months ago

Grand Rapids, United States Exergy Engineering Full time

Exergy Engineering was formed in 2006 following the closure of a Robert Bosch Corporation fuel systems research and development facility in Kentwood, Michigan, but the roots of our company go back a lot further.

Our story begins in 1944 when as part of General Motors our former department began producing mechanical unit injectors for Detroit Diesel Corp. That division of General Motors was later sold off to Roger Penske under the name Diesel Technology Company (DTC). Following the success of the world’s first electronic unit injector, the Series 60, the Robert Bosch Corporation acquired DTC in 1999. In March 2006, our group was eliminated in an effort to consolidate worldwide engineering resources.


Our People

Can Do Attitude, Problem Solvers, Innovators, Winners are just a few of the many terms that have been used to describe our associates over the years. For over a decade, our associates have been providing specialized diesel engineering services and manufacturing support to a broad list of industry leaders.

When it comes to diesel fuel systems, they have been involved in every aspect of the product development cycle (design, test, durability, instrumentation, test equipment, and customer interface). Each associate has extensive experience with all types of modern electronic diesel fuel systems including: Unit Injectors, Unit Pumps, Conventional Common Rail, and Pressure Amplified Common Rail Systems. Our workforce includes experts in Project Management, Design, Design Engineering, Product/Project Engineering, Analysis, Simulation, and Test/Validation Engineering.

Working as a team, our associates have gone from concept to production with Detroit Diesel, Daimler Chrysler, Scania, Volvo, Iveco, EMD, Mack, DAF, Deutz, Liebherr, MTU, and Nissan Diesel. They have also worked on numerous development projects with many other prominent diesel engine manufacturers.


Duties and Responsibilities:

1. Assist lead floor technician with maintaining functionality of production test equipment

2. Troubleshoot shop production machinery when problems arise with production floor lead

3. Deliver the best product specifications and procedures/processes to production

4. Help educate production technicians on product production processes and test equipment function

5. Analyze existing products for improvement opportunities

6. Keep current on all related documentation

7. Develop, validate and maintain quality control criteria

8. Meet industry standards and guidelines for safety and functionality

9. Conduct market research to understand market requirements for new product development as directed by manager

10. Conceptualize new products by utilizing CAD software and designing prototypes

11. Determines feasibility of designs considering costs, available space, time limitations, fabrication methods and other technical and economic factors

12. Fabricate/procure prototypes for testing

13. Troubleshoot and find-tune design prototypes for potential problems

14. Undertake special projects as requested/required


Required Skills and Qualifications:

· 4-year degree in Mechanical Engineering, or equivalent

· Willingness to travel in the Midwest area approximately one day per month

· Proficient in 3D CAD (ProE/CREO preferred)

Familiarity with mill and lathe production equipment

· Excellent interpersonal skills and experience working with and influencing teams

· Ability to evaluate product concepts and propose solutions

· Must be a self-starter – takes initiative and is motivated by success

· Experience with the Microsoft Office Suite of applications

· Aptitude for effectively prioritizing tasks to manage multiple projects simultaneously

· Ability to coordinate resources quickly to achieve objectives

· Experience with designing/developing prototypes for new applications or manufacturing techniques

· Ability to present technical concepts to all levels in the organization


Preferred Skills and Qualifications:

· 3 years of designing/developing diesel fuel systems either at component or application level

· Strong background in engine control-related sensors and actuators

· Passion for automotive performance – including diesel

· Experience in metallurgy a plus

· Product development engineering experience in the automotive industry

· Desire to continually learn about the products, industry and trends


Exergy offers excellent medical, dental, and vision benefits,

401K (and match) plan.

Company-paid life insurance

Paid Time Off