Process Engineer

2 weeks ago


Birmingham, United States Imerys Full time
  • Are you passionate about developing innovative process improvements and optimizing operational efficiencies?
  • Do you thrive on troubleshooting complex production challenges and implementing data-driven solutions?
  • Are you seeking an opportunity to leverage your engineering expertise and drive tangible business impact?

If you answered YES, consider the Process Engineer role with Imerys


Job Title: Process Engineer

Location: Sylacauga, AL


Job Description:

The Process Engineer plays a crucial role in developing, engineering, and analyzing process systems and technologies to improve efficiencies for existing systems or new processes. The primary responsibilities of this role include:


Process Technology Development and Implementation:

  • Quantify and communicate process technology to Management, Production, Maintenance, Administrative, and Plant Personnel.
  • Troubleshoot production issues and develop solutions.
  • Supervise and perform plant trials for process improvements.
  • Participate directly in the commissioning of new process technologies.
  • Collaborate with internal or customer process improvement teams as required.


Engineering and Project Support:

  • Conduct engineering feasibility studies, economic analyses, and basic engineering plans.
  • Develop cost estimates and specifications for projects.
  • Evaluate and select appropriate equipment and materials.
  • Assist in estimating materials, time, and costs for projects.
  • Support driving plant productivity using Six Sigma, Lean Manufacturing methods, and fundamental Chemical Engineering principles.


Process Improvement and Optimization:

  • Identify opportunities for process improvements, focusing on debottlenecking, yield improvements, operating efficiency, and product quality enhancements.
  • Prepare financial analyses to determine the impact and priority of process improvement projects.
  • Implement ideas and solutions to improve the profitability of various processing units.


General Responsibilities:

  • Perform other duties as assigned by management.
  • Collaborate effectively with cross-functional teams.
  • Adhere to safety protocols and guidelines.


Education/Experience Requirements:

  • Bachelor's degree in Mechanical, Industrial, Chemical, or related Engineering discipline
  • Minimum 3 years process engineering experience in a heavy industrial environment
  • Knowledge of Lean Manufacturing or Six Sigma
  • Strong written and verbal communication skills
  • Proficient in mathematical and statistical analytical techniques and concepts


Physical Requirements:

  • Work performed in laboratory and process/production areas.
  • Standing and walking frequently (up to 60% of work time).
  • Sitting (up to 40% of work time).
  • Lifting/carrying up to 25 pounds occasionally (up to 25% of work time).
  • Occasional climbing of stairs (up to 10% of work time) and ability to work at heights.
  • Finger dexterity.


Skills and Attributes:

  • Strong knowledge of engineering principles, theories, concepts, and techniques.
  • Excellent problem-solving and troubleshooting abilities.
  • Strong analytical and mathematical skills.
  • Ability to handle multiple tasks and priorities effectively.
  • Proficiency in Microsoft Excel, Access, and other computer applications.
  • Self-motivated and able to work well in a team environment.
  • Demonstrated commitment to continuous improvement and process optimization.


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