Senior Manufacturing Engineer

1 month ago

Burlington, United States DSJ Global Full time

We are seeking a skilled Sr. Manufacturing Engineer to drive continuous improvement, boost production efficiency, and uphold the highest standards of quality and safety with a leading firearms manufacturer. In this role, you will manage complex engineering projects and collaborate with cross-functional teams to design, develop, and implement advanced manufacturing techniques and technologies.


Key Responsibilities:


  • Design and update tools and gages using 2D and 3D CAD software (SolidWorks).
  • Develop CNC programs using CAM software, translating engineering drawings and CAD models into precise technical specifications.
  • Optimize machining processes by selecting appropriate strategies, toolpaths, cutting parameters, and tooling.
  • Create and refine tooling, fixtures, and work holding solutions for CNC machining operations.
  • Design, implement, and streamline manufacturing processes for both machining and assembly operations.
  • Maintain and develop process documentation, such as work instructions, process flow diagrams, and control plans.
  • Perform time studies and workflow analyses to uncover opportunities for process improvements and cost reduction.
  • Design, implement, and optimize manufacturing processes for machining and assembly operations.
  • Develop and maintain process documentation, including work instructions, process flow diagrams, and control plans.
  • Conduct time studies and workflow analyses to identify process improvements and cost reduction opportunities.
  • Provide technical support to the production team to troubleshoot and resolve manufacturing issues.
  • Collaborate with maintenance teams to ensure optimal machinery and equipment performance.
  • Conduct root cause analysis and implement corrective actions to address quality issues.
  • Work with the Quality Department to develop and implement quality control plans.
  • Collaborate with Design teams to ensure manufacturability of new products.
  • Conduct pilot runs and validate processes to ensure readiness for production handoff.
  • Lead engineering projects from concept through implementation, ensuring timely and budget-compliant completion.
  • Stay current with advancements in manufacturing technologies, including CNC machining, robotics, automation, and additive manufacturing.
  • Demonstrate a sound working knowledge of firearms safety.
  • Work with vendors and suppliers to procure necessary equipment and materials.
  • Support the Manufacturing Manager in strategic planning and decision-making.
  • Conduct risk assessments and implement safety improvements to minimize hazards.


Required Qualifications and Skills:


  • Bachelor’s Degree in Engineering.
  • Minimum of 10 years of experience in a manufacturing engineering role.
  • Proven track record of leading successful engineering projects and process improvements.
  • Strong understanding of machining processes, assembly techniques, and manufacturing principles.
  • Proficiency in CAD/CAM software (e.g., SolidWorks, HSM, Edgecam).
  • Working knowledge of firearms production, tooling, and gauges.
  • Proven knowledge of drafting standards and tolerances.
  • Experience using inspection equipment and tools.
  • Ability to work in a fast-paced, dynamic environment and adapt to changing priorities.
  • General computer skills and familiarity with the Microsoft Office Suite.
  • Ability to follow all established environmental safety protocols required by OSHA, federal, state agencies, and the company.
  • Excellent verbal and written communication skills, with the ability to effectively collaborate with team members at all levels.

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