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Senior Research Scientist
4 months ago
Senior Research Scientist
We are seeking a senior-level individual contributor to join a dedicated team focused on sustainability, aiming to use a billion pounds of recycled raw materials and achieve a 2X growth plan. The Senior Research Scientist, reporting to the Director of R&D, will provide technical direction for major projects in developing PVC decking with over 60% recycled PVC resin. This role requires expertise in formulation and process technology to increase recycled content while delivering market-leading products. The candidate will develop an in-depth understanding of product technology and end-use performance, driving technical, cost reduction, and product projects for business growth.
Location: Scranton, PA, or Wilmington, OH (Greater Cincinnati Area). Relocation assistance available.
Key Responsibilities:
- Develop and utilize PVC products with over 60% recycled PVC resin.
- Collaborate with Return Polymers to characterize recycled PVC blends.
- Address diverse challenges in product/process development, improvement, field issues, manufacturing efficiencies, and outsourcing.
- Lead major projects impacting sales or process efficiency and several smaller projects.
- Innovate in product and process development.
- Present technical direction for key projects and programs.
- Network internally and externally to gather information and identify opportunities.
- Translate FFUs into product specifications and practice scale-up from experimentation to commercialization.
- Develop project schedules and present proposals to R&D and senior management.
- Integrate Lean/Six Sigma and continuous improvement into all projects.
- Work with external suppliers and partners for timely project completion.
Position Qualifications:
Education:
- PhD with 0-5 years of relevant experience, MS with 5+ years of relevant experience, or BS with 10+ years of relevant experience.
- Degrees in Chemistry, Materials Science, or Chemical Engineering preferred.
- Lean Six Sigma experience desirable.
Skills and Experience:
- Experience with formulation and extrusion of polymer systems for exterior use, preferably building products.
- Knowledge of outdoor and accelerated weathering test methods and product requirements.
- Familiarity with US and International Building Code requirements for exterior residential products.
- Proven publication record and experience with public speaking, technical literature contributions, and patent applications.
- Strong background in manufacturing systems, data collection, and statistical analysis.
- Successful interfacing with internal and external customers.
- Mechanical aptitude and understanding of manufacturing processes and technologies.
Desired Skills:
- Engineering Cost Savings, Analytical Skills, Lean Six Sigma, Quality Management Systems, New Product Development Management (Stage-Gate, Agile, DFSS), Manufacturing Systems, Production Processes, Extrusion, Problem Solving, Manufacturing Operations.
Candidates should be data-driven decision-makers, adept at multitasking, working with vendors and contractors, and maintaining a strong safety mindset. The ideal candidate excels at all levels of operational interaction and possesses strong analytical and follow-up skills.
