Manufacturing Engineer

3 days ago

Frankfort, United States Aegis Worldwide Full time

Direct Hire

  • Shift: 4:30PM-1:30AM
  • Salary: $75-85k DOE


About the Role

As a PLC Programmer / Manufacturing Engineer with a focus in controls troubleshooting, you will play a crucial role in ensuring the efficient operation of manufacturing processes within a tier 1 auto supplier. Your responsibilities will primarily revolve around troubleshooting and maintaining automated systems, optimizing production processes, and ensuring quality standards are met. You will collaborate closely with cross-functional teams to implement improvements and drive continuous enhancements in manufacturing operations.


Qualifications

  • Bachelor's degree in Engineering (Electrical, Mechanical, or related field).
  • Proven experience in controls programming, preferably in an automotive manufacturing environment.
  • Proficiency in PLC programming languages (e.g., ladder logic, structured text) and HMI development.
  • Strong analytical and problem-solving skills with the ability to troubleshoot complex manufacturing systems.
  • Knowledge of manufacturing processes, automation technologies, and quality management principles.
  • Familiarity with industry standards and regulations such as ISO 9001, IATF 16949, and safety standards.
  • Excellent communication skills and ability to collaborate effectively with cross-functional teams.
  • Experience with continuous improvement methodologies such as Lean manufacturing, Six Sigma, or Kaizen is desirable.
  • Ability to adapt to fast-paced environments and manage multiple projects simultaneously.


Key Responsibilities

  • Controls Troubleshooting: Maintain control systems for manufacturing equipment and processes. This includes PLC (Programmable Logic Controller) programming, HMI (Human-Machine Interface) development, and integrating various sensors and actuators for automated operations.
  • Process Optimization: Analyze existing manufacturing processes to identify areas for improvement in efficiency, productivity, and quality. Develop and implement solutions to streamline operations, reduce cycle times, and minimize waste.
  • Equipment Maintenance: Oversee the maintenance and troubleshooting of automated manufacturing equipment. Develop preventive maintenance schedules, conduct routine inspections, and coordinate repairs as needed to minimize downtime and ensure optimal performance.
  • Quality Assurance: Collaborate with quality assurance teams to establish and maintain quality standards for manufacturing processes. Implement control measures to monitor product quality, identify defects, and implement corrective actions to prevent recurrence.
  • Continuous Improvement: Lead or participate in continuous improvement initiatives such as Lean manufacturing, Six Sigma, and Kaizen events. Drive initiatives to enhance process efficiency, reduce costs, and improve overall operational performance.
  • Documentation and Compliance: Maintain accurate documentation of control systems, programming codes, and process changes. Ensure compliance with industry regulations and standards, such as ISO, OSHA, and automotive quality requirements.
  • Cross-functional Collaboration: Work closely with cross-functional teams including production, engineering, maintenance, and quality assurance to support manufacturing operations. Communicate effectively to address issues, implement solutions, and drive collaborative problem-solving.
  • Training and Support: Provide training and technical support to production personnel on the operation and maintenance of automated systems. Develop training materials and procedures to ensure safe and efficient utilization of manufacturing equipment.

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