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Senior Failure Analysis Engineer

3 months ago

Auburn Hills, Michigan, United States Samsung SDI America Inc. Full time

Bilingual Korean Required

DUTIES AND RESPONSIBILITIES

  • Analysis Investigations:
  • investigations into battery failures, including cell ruptures, thermal runaway events, capacity fade, and other performance issues, using a combination of analytical techniques and testing methodologies.
  • thorough examinations of failed battery cells/modules/packs, including visual inspections, non-destructive testing (NDT), and materials analysis, to identify failure modes and mechanisms.
  • Cause Identification:
  • data from failure investigations, including voltage/current profiles, temperature measurements, and environmental conditions, to determine the root causes of battery failures.
  • hypotheses and perform root cause analyses to identify contributing factors such as manufacturing defects, design flaws, material degradation, or operational issues.
  • and Validation:
  • and execute experiments and tests to validate hypotheses and simulate failure conditions, including accelerated aging tests, thermal cycling tests, and abuse testing (e.g., overcharge, overdischarge).
  • with internal and external partners, including research institutions and testing laboratories, to conduct specialized tests and analyses as needed.
  • Mode Documentation and Reporting:
  • findings from failure analyses, including detailed descriptions of failure modes, root causes, and contributing factors, in comprehensive technical reports.
  • results and recommendations to cross-functional teams, including engineering, quality assurance, and product development, to drive corrective actions and improvements.
  • Improvement:
  • opportunities to improve battery reliability, safety, and performance based on findings from failure analyses and root cause investigations.
  • with engineering teams to implement design changes, process improvements, and quality control measures to prevent future failures and enhance product robustness.

MINIMUM EXPERIENCE REQUIREMENTS

Minimum of 4+ years of experience in battery failure analysis, reliability engineering, or a related field, with a focus on lithium-ion batteries or similar energy storage systems.

Strong technical expertise in battery chemistry, materials characterization, and failure analysis techniques, including microscopy, spectroscopy, and thermal analysis.

Proficiency in data analysis and interpretation, with experience using tools such as MATLAB, Python, or JMP to analyze large datasets and perform statistical analyses.

Excellent problem-solving and analytical skills, with the ability to think critically, troubleshoot complex issues, and develop innovative solutions.

Strong communication and presentation skills, with the ability to convey technical concepts and findings to both technical and non-technical audiences.

Detail-oriented with a high level of accuracy in documentation and reporting, ensuring the integrity and reliability of failure analysis results.

Ability to work independently and collaboratively in a fast-paced, dynamic environment, managing multiple projects concurrently and prioritizing tasks effectively.

PREFERRED EXPERIENCE REQUIREMENTS

Experience in Failure Analysis, Research or similar role, in the li-ion/energy storage systems or automotive industry a plus.

Strong technical background with expertise in renewable energy and/or battery systems, and the ability to quickly learn and adapt to new technologies.

Methodological knowledge on how to conduct Root Cause Analysis (practical experience is a plus)

Strong verbal and written communication skills in English

MINIMUM EDUCATION

Degree Level: Bachelors

Field: Electrical Engineering, Chemical Engineer, or related field

PREFERRED EDUCATION

Degree Level: Masters

Field: Electrical Engineering, Chemical Engineer, or related field

CERTIFICATIONS

Six Sigma, Lean Technique