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Component Validation Engineer

2 months ago

Auburn Hills, Michigan, United States Segula Technologies Full time
Job Description

**About Us**

Segula Technologies is a global engineering group with 15,000 employees and 140 locations worldwide. We are driving the topics of energy efficiency, climate protection, and decarbonization, and developing tech industries into new dimensions.

**About the Role**

We are seeking a highly motivated and experienced Component Validation Engineer to join our team. As a Component Validation Engineer, you will be responsible for designing and developing functional solutions that achieve design requirements and ensuring proper design interfaces with other components.

Key Responsibilities:

  • Interface with cross-functional teams to design and develop functional solutions that achieve design requirements and ensure proper design interfaces with other components.
  • Work with other functions, including Design and Releasing teams, to ensure consistency in requirements, standards, and practices across programs.
  • Translate functional objectives into technical requirements and solutions.
  • Create and analyze alternative design concepts.
  • Integrate system components.
  • Support benchmarking of competitive vehicles.
  • Maintain core Engineering Design Practices (EDPs).
  • Implement innovation roadmaps and coordinate the advancement of new technologies and procedures to improve program timing.
  • Define customer interface requirements.
  • Own and update Design Failure Mode and Effects Analysis (DFMEA), Design Verification Plan and Report (DVPR), and Failure Mode Effect Analysis (FMEA) to ensure functional objectives, guidelines, and corporate requirements are met.
  • Harmonize and improve quality activities.
  • Conduct cost-value analysis.
  • Develop timelines and drive programs to meet deliverables.
  • Manage Tier I suppliers and software releases and/or hardware designs to meet program timing and deliverables.
  • Interface with stakeholders at all levels, including vehicle teams, HMI, validation, requirement leads, technical specialists, leadership, and develop robust functional designs.
  • Present action plans with status/risks to get and keep programs on track.
  • Maintain changes and budget to achieve deliverables for a sound product launch.
  • Follow, track, and root-cause build issues found during pre-production builds, prior to launch of the program, and warranty analysis of all components after the launch.
  • Conduct concept design and feasibility studies.
  • Support resolution and design updates of vehicle packaging, logbook, and manufacturing feasibility issues.
  • Conduct Computer-Aided Design (CAD) modeling (Catia/NX) and template setup and maintenance using Knowledge-Based Engineering template modeling techniques.
  • Clearly communicate component status and issues in Google Suite and MS-Office applications (PowerPoint, Excel, Word, Outlook).
  • Early CAD creation and development prior to supplier award and onboarding.
  • Generate CAD and 2D drawings for components, including GD&T.
  • Build detailed harness BOMs.
  • Identify inlines and eyelets that are readily available.
  • Work with Prototype Build Engineering to procure long-lead components and coordinate sample requests for component suppliers.
  • Assess and package harness design.
  • Provide technical interface to the advanced team.
  • Work with designers to develop packaging and resolve issues.
  • Coordinate with designers and support teams to ensure all necessary Teamcenter tasks are completed.
  • Attend design reviews/coordination meetings.
  • Develop and release BDU and related component designs that satisfy vehicle level.
  • Determine the wiring effect for bulletins and product plan changes and provide electrical build support.
  • Provide program deliverables on time per major development milestones.
  • Lead and coordinate Product Development Team (PDT) meetings with suppliers.
  • Coordinate change management (CCD, CN, A, PER, ICD).
  • Execute standardization plans and reuse of validated subcomponents.
  • Provide build and launch support as needed.
  • Track current production warranty and assist in root-cause investigations.
  • Develop program High Voltage Battery Systems (HVBS) concepts that satisfy battery pack and vehicle level functional objectives down to the battery module design level.
  • Coordinate HVBS module packaging activities with advanced concept engineering team and battery pack design team.
  • Execute programs through POP that meet or exceed objectives or performance, cost, weight, investment, and quality.
  • Develop and publish HVBS module performance standards.
  • Author and submit source packages on time to support product plans.
  • Develop component and system level OVPs and coordinate component level OVP with tiered suppliers.
  • Pull and manage part numbers.
  • Execute design for manufacturing process and coordinate assembly process with manufacturing engineering.
  • Develop and execute system integration Design Failure Mode and Effects Analysis (DFMEA) for HVBS modules.
  • Develop and publish HVBS performance standards.
  • Develop system level validation plans, end-of-line test, and continuous conformance test requirements and coordinate with Tier 1 supplier.
  • Responsible for the creation and maintenance of documentation outlining best practices supporting internal continuous improvement initiatives and the development of product technology roadmaps.
  • Point of contact for all engine hardware issues.
  • Lead initial root-cause analysis and support through closure.
  • Lead Design and Release Engineers (DREs) in meeting program objectives for their components with respect to cost, weight, performance, quality, manufacturing, timing, etc.
  • Support Change Management.

Requirements:

  • Bachelor of Science degree in Electrical Engineering, Mechanical Engineering, Computer Engineering, or MBA from an ABET-accredited university (or equivalent).
  • Knowledge of Lighting Development, Lighting Measurement, Lighting Simulation using SPEOS or any other simulation tools.
  • Experience developing Performance Standards, creating master sections, and surface feasibility proposal for PDO.
  • Knowledge of CAN/LIN bus and experience with circuit analysis.
  • Design for Six Sigma DFSS experienced (Green Belt or Black Belt preferred), Shainin Green Belt.
  • NX and Teamcenter knowledge.
  • Automotive Interior Product Design components/systems design/development/releasing experience.
  • Experience with Tooling feasibility in Injection molded plastics/Decorative components.
  • Highly motivated individual with excellent communication, leadership, organizational skills, excellent relationship building skills with the ability to work in a cross-functional team environment.
  • Knowledge of Design Failure Mode and Effects Analysis (DFMEA), Design Verification Plan and Report (DVP&R), FEA, Mold Flow Virtual Validation, GD&T, and i-Speed.
  • Well-rounded outward attitude.
  • Willingness to present to Management.
  • Knowledge of Quality Methods and tools (Green Belt -- DFSS/Reactive, SBT, 3L5Y).
  • Knowledge of radio head unit software and hardware architectures and corresponding vehicle system architectures.
  • Ability to lead colleagues from engineering, planning, and suppliers to achieve goals.
  • Demonstrated potential to direct, teach, lead, and inspire.
  • Highly effective at communicating technical issues both verbally and written Knowledge of Apple CarPlay, Google Android Auto, Projection Technologies.
  • Experience with CAN (Canoe) bus.
  • Understanding of Bluetooth, WiFi protocols, USB.
  • Excellent MS Office skills (Word, PowerPoint, Excel, and Outlook).
  • Strong technical knowledge of plastic design and system interfaces.
  • Strong technical knowledge of mechanism and moving components interfaces.
  • Strong communications skills and ability to convey technical information for understanding to various audiences (management/non-technical).
  • Strong technical knowledge of plastic components and metal structures design and seat system interfaces.
  • Strong technical knowledge of mechanism, latches, and moving components interfaces.
  • Demonstrated working knowledge of Powertrain/Engine/Transmission operation and components.
  • Excellent written and verbal communication skills.
  • Excellent problem-solving skills.
  • Must be able to manage multiple complex projects simultaneously.
  • Must be able to lead and manage Suppliers.
  • Some travel required to Supplier and Corporate Engine/Transmission/Vehicle Assembly Plants -- including Canada & Mexico.
  • Green/Black Belt in Shainin or DFSS desirable.
  • CAE/Computational Fluid Dynamics (CFD) experiences on Powertrain structure.
  • Hands-on involvement in the repair/modification of a vehicle, home, or other technically complex project.
  • Working knowledge of Casting and Injection Molding processes.
  • Knowledge of FCA Systems and/or products a plus.
  • Strong communications skills and ability to convey technical information for understanding to various audiences (management/non-technical).
  • Valid driver's license is required as well as a clean driving record.
  • Basic understanding of power electronics and devices.
  • Understanding of electrical engineering protocols and standards.
  • Working technical knowledge in applications engineering and product design/development (specifically within an automotive context).
  • Working level knowledge of DVPAR and DFVEA.
  • High level of proficiency in English (speaking, reading, writing).
  • Highly motivated and self-starter.
  • Demonstrated ability to work in a team environment.
  • Working level knowledge of Power Electronics analysis and simulations tools.
  • Ability to interface professionally with key customers, cross-functional teams, and all levels of personnel management.
  • Strong verbal and written communication skills.
  • Able to manage multiple responsibilities while being mindful of deadlines.
  • Must be task-oriented, detail-oriented, and curate with work.

Additional Information:

All your information will be kept confidential according to EEO guidelines.