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Reliability Engineer

3 months ago

Chicago, Illinois, United States Metropolitan Water District Full time


Apply engineering knowledge and skills for moderately complex engineering projects focused on developing, measuring, analyzing, and implementing plans and procedures which ensure reliability of manufacturing components, equipment, and processes.


Day-to-Day Role:
Follow and commit to meet Key Performance Indicators (KPI's) for safety, quality, production, efficiency, and service requirements
Follow practices and processes intended to provide safe products that comply with appropriate laws and regulations, meet the company quality standards
Follow and commit to safety and GMP (Good Manufacturing Practices)
Manage, prioritize and complete projects or programs of moderate size, scope, and duration
Coordinate project work with other engineers, technicians, designers and/or or drafters
Develop, implement, and maintain a life cycle asset management process for components, equipment, and processes at all facilities

Assemble relevant data, a cross-functional review team and facilitate Reliability Centered Maintenance studies in order to develop Maintenance Strategies for the selected systems.

Utilize failure mode and effects analysis and risk analysis techniques to develop the most cost-effective maintenance strategies for all system components.

Monitor performance of all equipment systems to determine the effectiveness of the Maintenance Strategies. Upgrade preventive, predictive programs as indicated by performance data
Investigate root-cause for repetitive damage and failure rates, and investigate costs that do not meet or follow the maintenance plans
Lead change in equipment risk management and reliability processes
Review and analyze engineering designs, and propose design modifications to achieve reliability and efficiency
Evaluate, recommend, and acquire tools for use, including process analysis software, and other physical tools and resources specific to reliability and maintenance improvement
Identify broad conceptual ideas and develop them into useful solutions
Collaborate with production personnel and other departments to gather information and draft reports, and improve equipment, processes, and products
Create test parameters and participate in the testing and implementation of engineering solutions
Establish continuous improvement plans where efficiency, quality, safety, or service can be improved
Lead teams by skillfully managing group discussion, problem solving, and decision making
Up to 30% domestic and international travel

Core Skills and Qualifications:
The ideal candidate must possess all of the following:

Requires one of the following:
Bachelor's degree with an emphasis in engineering or related field of study and three (3) years of related engineering experience, OR
Associate's degree and nine (9) years of related engineering experience

Experience applying Preventative Maintenance programs (PM), Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), and Reliability Centered Maintenance (RCM) programs
Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various products
Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications
Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models
Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of products
Use logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems
Ability to successfully prioritize, and organize projects, deadlines, and tasks with little supervision in both team and independent environments
Strong verbal and written skills necessary to communicate intricate job-related information
Demonstration of minimum proficiency with the English language in order to ensure effective new hire training and on-going communications about safety and quality issues

Preferred Skills and Qualifications:
Certification in 6-Sigma Black Belt or Lean Master in manufacturing
Experience in plastics extrusion, thermoforming, injection molding, paper printing and/or paper converting processes
Maintenance Reliability Professional Certification (CMRP)
Certifications in Predictive Maintenance Technologies
Experience using Computer Maintenance Management Systems (CMMS)
Bachelor's degree

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