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Multislide Set-Up Operator

1 month ago

Redford Charter Township, United States EmployBridge Full time

1st shift
$25-32 per hour

Job Summary

Responsible for using equipment for the assembly and processing tasks to produce finished products according to established specifications. Accountable for adhering to all quality and safety guidelines.

Safely and efficiently execute daily tasks in a manufacturing environment. Typical tasks include set up, operation, troubleshooting, and maintenance of the Multislide equipment, inspection of product, and raw material handling.

KEY RESPONSIBILITIES:

  • Sets up production equipment to produce subassemblies or finished products.
  • Ensures production equipment is properly set up.
  • Checks products on assembly line to confirm that they are properly assembled and remove defective products. Compiles records and reports on quality inspection results.
  • Cleans, maintains and performs basic repairs on equipment as needed.
  • Schedules maintenance and/or repairs on equipment as directed.
  • Prepares accurate records/documentation related to quality, work in progress, test results, and special projects. Troubleshoots production problems.
  • Reports and documents unresolved production problems.

ESSENTIAL FUNCTIONS:

  • Ability to explain CIM screens and input all data into the CIM system.
  • Ability to name all work stations and give an explanation of what each does, name all tooling inserts and give an explanation of what each does, explain where the inserts go in the machine, and what characteristic on the needle the insert effects.
  • Lubricate the machine - know what lubricants to use, and how the machine should be lubricated
  • Perform all required preventive maintenance procedures on both the wire straightener (welder for driller) and the multislide machine.
  • Read a needle specification, know where the measurements are on the needle, how to measure the dimensions, and give an explanation of the measurements.
  • Use micrometers, verniers, gauge blocks, and profile projector to achieve department requirements and keep company equipment and tools in good working order.
  • Maintain a clean work area without having to be constantly reminded. (Tool box, machine wipe down, floor, and storage cabinets).
  • Use specified safety procedures and devices at all times.
  • Understand basics of SPC (CP, CPK, and standard deviations).
  • Understand and perform requirements of applicable process specification.
  • Maintain satisfactory shift output (RE) and 96% final quality acceptance rate for all lots produced.
  • Setup a wire straightening machine and produce acceptable wire within two hours. Change both trim tooling and flattening tooling.
  • Make a sales type changeover in one hour or less and produce good product from that changeover.
  • Modify carbide drills to produce a hole variability of .0008" between spindles. Change curving, cutoff, countersinking, drilling, and probe tooling.
  • Identify critical/common machine related defects and major wire/strip feed malfunctions that can occur and bow to correct them by machine adjustments.
  • Maintain satisfactory shift output (RE) and 97% final quality acceptance rate for all lots produced.
  • Perform two wire size changeovers on two separate occasions in 3 hours or less without assistance.
  • The operator must explain the changeover as it is performed, and the machine must be run by the operator for one hour with acceptable quality needles.
  • Modify carbide drills to produce a hole variability of .0004" between spindles.
  • Responsible for communicating business related issues or opportunities to next management level
  • For those who supervise or manage a staff, responsible for ensuring that subordinates follow all Company guidelines related to Health, Safety and Environmental practices and that all resources needed to do so are available and in good condition, if applicable
  • Responsible for ensuring personal and Company compliance with all Federal, State, local and Company regulations, policies, and procedures
  • Performs other duties assigned as needed

OTHER RESPONSIBILITIES:

  • Comply with all job specific safety procedures and utilize PPE when necessary.
  • Comply with quality system requirements as defined within procedures and instructions.
  • Use test equipment where applicable.
  • Utilize applicable software systems as needed for the job
  • Consistently meet required work performance targets (RE's), if applicable
  • Support LEAN and Six Sigma Initiatives.
  • Support Maintenance Excellence including 6S and Operator Asset Care.
  • Perform preventative maintenance on all assigned production equipment in area, keeping neat and correct records.
  • Perform work in a safe manner, as well as, keeping equipment clean and in safe working condition.
  • Ensure safe working conditions and practices in the department.
  • Accurately complete records as defined within the job procedures (e.g. manual and/or electronic documentation).
  • Perform other work-related duties as assigned by supervisor
  • Consistently meet required Training due date targets
  • Support Production System by identifying, evaluating and resolving problems.
  • Demonstrates initiative in identifying, evaluating, and resolving problems with the department
  • Demonstrate basic understanding of statistical process control.
  • Assist process engineers and facilitators in trouble shooting and process improvement activities.

Qualifications:

Education:

  • High school education, G.E.D. or equivalent, experience, or training.

Experience:

  • Completion of one year vocational, military, or equivalent technical training/experience; including basic electrical/electronics, mechanics, and math such as decimals, percentages, fractions, and tolerances.
  • Minimum of two years manufacturing mechanical experience in addition to vocational, military, and other technical training
  • Generally, Requires 4-6 Years Work Experience

REQUIRED KNOWLEDGE, SKILLS, ABILITIES, CERTIFICATIONS/LICENSES And AFFILIATIONS

  • Minimum of one-year previous experience in one or more of the following skills: mechanics, stamping, tool and die, machining, or punch press operation
  • Computer and database management skills.
  • Excellent communication and interpersonal relation skills.
  • Statistical and analytical problem solving.
  • Must have mechanical skills and able to provide documentation of mechanical skills and experience.
  • Accurate record keeping.
  • Working knowledge of basic hand tools (i.e. screwdrivers, wrenches, snips, cutters) and inspection equipment (i.e. optical comparators, micrometers, microscopes, plug gauges).
  • Working knowledge of shop math such as decimals, fractions, and tolerances

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