Process Operator Intern

2 weeks ago

Madison, United States Green Plains Full time

Summary: This position requires accurate and accountable performance of all necessary duties to ensure safe and efficient operations in the fermentation and distillation areas of the facility. This position works under the immediate supervision of the Operations Manager and functionally reports to the Team Leader at the location.

Responsibilities:

Gain an introductory knowledge of all facets of the ethanol process including: cook, distillation, evaporation, dryers, thermo oxidizer, centrifuges, grain system, and water treatment. Learn about the DCS (computer control system) for the plant. Will not be directly responsible for operating the controls, but will learn how to interact with the DCS system. Follow Standard Operating Procedures for plant start-up, shut down, cleaning and batching. Stay within operating parameters set by Plant/Production Manager and notify management of any production problems. Keep accurate and timely logs. Work with a full time operator to assist with collecting samples and do the necessary tests to ensure consistent and quality product and record results. Communicate results of samples to the control room operator, so that they can adjust the (DCS) computer according to the results of the samples and to keep within parameters and record changes. Keep facility, control room, and break room clean including mopping and hosing down plant floors - tour ready conditions. Learn how to properly communicate with other operators on what has happened and what is supposed to be done during the next shift. Work closely with maintenance and inform them of any mechanical problems. Communicate with the Laboratory and learn testing procedures including but not limited to yeast counts, microwave analyzer, HPLC, and the GC. Responsible for notifying Production/ Plant Manager of any production problems. Complete any and all tasks assigned by the Plant Manager/Production Manager. Help out in other areas as needed. The full time operators work a 12-hour shift work including a three day weekend every other week. The internship will have flexible hours to be determined based on the intern’s needs. Participate in safety programs and ongoing training sessions. Required to follow all safety procedures.

Qualifications:

High school diploma or equivalent required Requires a valid driver's license. Be able to operate utility vehicle. Must be hard working and self-motivated Detail-oriented; proficiency for accuracy; dependable; positive attitude; team player. Ability to multi-task and take ownership of assigned projects. Good communication skills, both written and verbal. No experience necessary. Experience in industrial production plants helpful. Maintaining a thorough understanding of applicable regulatory requirements of FRA, TTB and state regulations.

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