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Senior Process Development Engineer

1 month ago

Pittsburgh, Pennsylvania, United States Form Energy, Inc. Full time
Role Description

We're seeking a Senior Process Development Engineer to join our anode engineering team at Form Energy, Inc. This team is responsible for establishing and validating processes used for manufacturing the iron anodes deployed in our commercial product.

In this role, you will be responsible for the development and delivery of high-budget, high-volume manufacturing processes at new production facilities. Your novel process development experience and creativity will enable you to create and implement world-class, fully automated processes that enable the production of our first-of-a-kind grid storage technology.

This is an exciting opportunity to develop processes from scratch and have a large impact on the future of our manufacturing while doing your part to help combat climate change.

Key Responsibilities:

* Develop full-scale, custom iron anode production processes in partnership with battery design and equipment teams
* Characterize and develop a deep understanding of critical material performance in the processes through experimentation and analysis to drive process development
* Document and continuously improve the process steps required to deliver iron anodes capable of use in battery assembly and testing
* Develop novel test methods to evaluate production quality in real-time
* Train technicians, process engineers, and scientists on new manufacturing equipment and processes
* Perform equipment and process capability studies and make improvements based on those data-driven results
* Work closely with equipment design engineers and outside partners to successfully complete proof of concept and implementation
* Be a champion for safety while applying industry standards and best practices to establish novel, world-class, and efficient processes

Requirements:

* 4+ years of experience with process engineering in a pilot line or fast-paced manufacturing environment, such as in NPI or scale-up
* Familiarity with metallurgical techniques such as powder processing a plus
* Expertise with statistical methods for making process development decisions (using JMP or Minitab or equivalent)
* Demonstrated track record of innovative development and engineering when bringing a technology from concept to production
* Experience authoring process, safety, and quality documentation for best-in-class practices
* Excellent communication and organizational skills
* Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Materials Science, or related field

What We Offer:

* Competitive salaries
* Stock options
* Holistic benefits package to ensure all employees have what they need to thrive while working here
* 100% medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents
* At least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed

Form Energy, Inc. is an equal opportunity employer, and we encourage candidates from all backgrounds to apply to our open jobs.