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Body Manufacturing Process Engineer

2 months ago

Louisville, Kentucky, United States Ford Motor Company Full time
Job Overview

At Ford Motor Company, we are committed to advancing mobility and enhancing human progress. We provide our employees with the opportunity to pursue their aspirations while contributing to the future of transportation. As part of our Manufacturing team, you will play a crucial role in creating innovative, state-of-the-art vehicles that meet global expectations. Our plants are at the forefront of developing new technologies and processes aimed at boosting efficiency. We are looking for dedicated individuals who can think creatively to improve our manufacturing methods.

*Please note that this is a supplemental position and may not be eligible for all benefits.*

Key Responsibilities

Your role will involve...
  • Assisting in Manufacturing Process Engineering activities, particularly in Dimensional Control for the Body Department.
  • Promoting continuous enhancements in safety, quality, and productivity.
  • Utilizing engineering principles and analytical methods to refine manufacturing processes and products.
  • Creating action plans to address and prioritize quality issues, ensuring corrective measures are implemented for both internal and supplier processes.
  • Leading process audits to maintain adherence to Vehicle Operations standards.
  • Conducting ergonomic evaluations and implementing necessary corrective actions.
  • Investigating root causes of vehicle inventory issues and developing strategies to mitigate them.
  • Producing process documentation and instruction sheets that support quality initiatives.
  • Delivering effective processes and tools for Body operations.
  • Taking a leading role in resolving assembly-related challenges and spearheading variability reduction and lean manufacturing practices.
  • Ensuring compliance with Plant, Corporate, Governmental, and Environmental regulations.
  • Supporting ISO 14001 compliance and participating in internal ISO audits as needed.
  • Fostering continuous improvement in safety, quality, and productivity within the Body department.
  • Identifying throughput limitations and driving improvements to address root causes.
  • Employing industry-standard processes and tools to plan, design, manage, and utilize gauges for component and assembly measurement.
  • Applying Geometric Dimensioning and Tolerance principles effectively.
  • Interpreting data from inspection tools and recommending appropriate actions.
  • Ensuring proper gauge calibration, certification, and repeatability.
  • Determining locators and measurement points accurately.
  • Verifying compliance with tolerance and engineering specifications.
  • Developing dimensional, product, and process control plans.
  • Conducting machine process capability analyses.
Qualifications

To be successful, you will need...
  • Education: High School Diploma.
  • Experience: Over 5 years of relevant experience.
  • Demonstrated leadership abilities alongside strong interpersonal, team-building, and communication skills.
Preferred Qualifications

  • Education: Bachelor's degree in Engineering.
  • Experience in:
    • Effective communication skills, both oral and written.
    • Lean Manufacturing and Six Sigma methodologies.
    • Problem-solving techniques such as 8D and 5Why.
    • Lean Tools including 5S, Kanban, Poka-yoke, and Value Stream Mapping.
    • DMAIC and DMADV (DFSS) Project Methodologies.
    • TQM and Kaizen approaches.
    • FMEA, PPAP, and Design of Experiments (DOE).
    • Visual Factory Management principles.
    • Knowledge and experience in ergonomic analysis.
We value diverse experiences and backgrounds, and even if you do not meet every qualification, we encourage you to consider joining Ford Motor Company.

For more information about our benefits, please refer to our resources.

This position falls within salary grades 6, 7, and 8.

Visa sponsorship is not available for this role.

All candidates must be legally authorized to work in the United States, and verification of employment eligibility will be required upon hire.

Ford Motor Company is an Equal Opportunity Employer dedicated to fostering a culturally diverse workforce. All qualified applicants will be considered for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status, or protected veteran status.