Reliability Engineer for Chassis Systems at Tesla

3 weeks ago

Fremont, California, United States Tesla Full time
Reliability Engineer for Chassis Systems

We are seeking a highly skilled Reliability Engineer to join our team at Tesla. As a key member of our vehicle system reliability team, you will play a crucial role in designing reliability into our chassis systems for our Tesla Semi.

Responsibilities
  • Apply solid knowledge of reliability methods and electro-mechanical chassis, suspension, and steering systems to design accelerated test plans for design validation, burn-in testing, environmental stress screening (ESS), ongoing reliability testing (ORT), and demonstration of reliability growth.
  • Analyze field usage and environmental conditions to optimize requirement setting and test methods.
  • Facilitate and lead design FMEA sessions to assess product risks, determine validation test plans, and drive reliable design choices.
  • Work with manufacturing quality, service engineering, supplier quality, and design teams to identify root causes and drive resolution for failures originating in testing and in the field.
  • Generate process validation test plans to implement at suppliers and drive root cause corrective action with suppliers to resolve production process issues.
  • Provide reliability design guidelines and apply reliability lessons learned to enable continuous improvement.
Requirements
  • Degree in Mechanical Engineering or equivalent experience.
  • 2+ years of experience working on electro-mechanical systems (including relevant internship or academic lab work experience).
  • In-depth understanding of chassis systems and high-level understanding of other vehicle systems like body, exteriors, and closures.
  • Experience with burn-in testing, Environmental Stress Screening (ESS), Ongoing Reliability Testing (ORT).
  • Understanding of Highly Accelerated testing methods and governing equations for different types of acceleration models.
  • Experience with developing reliability guidelines and inventing novel ways of reliability testing.
  • Working knowledge of reliability statistics including Weibull analysis, and experience with statistical software such as JMP, Minitab, etc.
  • Working knowledge of failure analysis techniques such as optical microscopy, SEM, CSAM, X-ray, cross-sectioning, and EDX.
  • Self-driven and focused individual with a proven ability to manage parallel tasks effectively, with a desire to work in a fast-paced environment.
  • Proven ability to remain engaged, proactive, and positive in tough circumstances.
Compensation and Benefits

As a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction.
  • Family-building, fertility, adoption, and surrogacy benefits.
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution.
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA.
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA).
  • LGBTQ+ care concierge services.
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance.
  • Employee Assistance Program.
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays.
  • Back-up childcare and parenting support resources.
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.
  • Weight Loss and Tobacco Cessation Programs.
  • Tesla Babies program.
  • Commuter benefits.
  • Employee discounts and perks program.

Expected Compensation $84,000 - $222,000/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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