Senior Process Manufacturing Engineer

2 days ago

Fremont, California, United States Insight Global Full time
Job Summary

We are seeking a highly skilled Senior Process Manufacturing Engineer to join our team at Insight Global. As a key member of our manufacturing team, you will be responsible for developing and launching complex assembly processes, providing process and product direction, and balancing OpEx and CapEx for manufacturing.

Key Responsibilities
  • Interface with cross-functional teams to review manufacturing feasibility of product designs and deliver best-in-class cost, function, and quality metrics.
  • Provide detailed assessments and critical Design for Manufacture (DFM) feedback on product, process, and tooling.
  • Develop process documentation and project planning documents, including Request for Quotes (RFQs), project timeline charts, assembly sequence flows, PFMEAs, Quality Control Plans, technical standards, and CAPEX/OPEX analyses.
  • Support the development and introduction of processes and equipment associated with early prototype builds and highlight key process and equipment improvement opportunities for final production lines.
  • Work closely with vendors to develop world-class production lines with unprecedented simplicity, density, speed, and automation.
  • Collaborate with factory design, facilities, and EHS teams to ensure production line layouts and equipment are optimized for efficient factory design.
  • Support the design, installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with vendors and internal stakeholders to deliver the line in the shortest possible time and lowest possible cost.
  • Initiate and drive strategies to rapidly ramp the quality and rate of newly launched production lines to full capacity with a focus on maintaining the highest of safety standards throughout the ramp duration.
  • Build on the success of existing line layouts, processes, and tooling to further improve material flow, waste reduction, safety, and ergonomics by utilizing lean manufacturing best practices and structured problem-solving methodologies.
Requirements
  • B.S. in Mechanical, Manufacturing, or Electrical Engineering; or equivalent experience and evidence of exceptional ability.
  • 5+ years of related experience developing and launching complex assembly processes.
  • Proven experience in providing process and product direction and balancing OpEx and CapEx for manufacturing.
  • The ability to take initiative, manage competing demands, collaborate closely with others, and remain positive in high-pressure environments.
  • A demonstrated ability to be detail-oriented and make data-based decisions, owning assignments and taking full accountability for their successful and timely delivery.
  • Flexibility and adaptability to changing priorities and assignments, coping with rapidly changing inputs, constraints, and priorities.
  • Strong familiarity with structured problem-solving methodologies such as DMAIC, 5 Whys, Fishbone, and 8D.
  • Hands-on experience with modifying jigs, fixtures, and coordinating equipment installations.
  • Good understanding of BOMs, OEE, manufacturability, DFM, process design, process validation, assembly methods, design reviews, and cost reduction methodologies.
  • Experience with AUTOCAD, CATIA, SOLIDWORKS, and other similar software/tools.
What We Offer

We offer a comprehensive benefits package, including medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.

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