Manufacturing Process Engineer

1 day ago

Fremont, California, United States Insight Global Full time
Job Summary

This role focuses on the General Assembly Process within manufacturing practices, driving innovation and efficiency in the development and launch of complex assembly processes.

Key Responsibilities
  • Interface with cross-functional teams to review manufacturing feasibility of product designs, delivering best-in-class cost, function, and quality metrics.
  • Provide detailed assessments and critical Design for Manufacture (DFM) feedback on product, process, and tooling, utilizing knowledge of GD&T strategies, 3D modeling CAD tools, virtual builds, and project management tools.
  • Develop process documentation and project planning documents, including Request for Quotes (RFQs), project timeline charts, assembly sequence flows, PFMEAs, Quality Control Plans, technical standards, and CAPEX/OPEX analyses.
  • Support the development and introduction of processes and equipment associated with early prototype builds, highlighting key process and equipment improvement opportunities for final production lines.
  • Work closely with partner vendors to develop world-class production lines with unprecedented simplicity, density, speed, and automation.
  • Collaborate with factory design, facilities, and EHS teams to ensure production line layouts and equipment are optimized for efficient factory design.
  • Support the design, installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with partner vendors and internal stakeholders to deliver the line in the shortest possible time and lowest possible cost.
  • Initiate and drive strategies to rapidly ramp the quality and rate of newly launched production lines to full capacity, maintaining the highest safety standards throughout the ramp duration.
  • Build on the success of existing line layouts, processes, and tooling to further improve material flow, waste reduction, safety, and ergonomics using lean manufacturing best practices and structured problem-solving methodologies.
  • Provide leadership to cross-functional teams on manufacturing engineering topics, striving to improve the overall efficiency of the manufacturing engineering team through mentoring and knowledge sharing.
Requirements
  • B.S. in Mechanical, Manufacturing, or Electrical Engineering, or equivalent experience and evidence of exceptional ability.
  • 5+ years of related experience developing and launching complex assembly processes.
  • Proven experience in providing process and product directions, balancing OpEx and CapEx for manufacturing.
  • Ability to take initiative, manage competing demands, collaborate closely with others, and remain positive in high-pressure environments.
  • Demonstrated ability to be detail-oriented and make data-based decisions, owning assignments and taking full accountability for their successful and timely delivery.
  • Flexibility and adaptability to changing priorities and assignments, coping with rapidly changing inputs, constraints, and priorities.
  • Strong familiarity with structured problem-solving methodologies such as DMAIC, 5 Whys, Fishbone, and 8D.
  • Hands-on experience with modifying jigs, fixtures, and coordinating equipment installations.
  • Good understanding of BOMs, OEE, manufacturability, DFM, process design, process validation, assembly methods, design reviews, and cost reduction methodologies.
  • Experience with AUTOCAD, CATIA, SOLIDWORKS, and other similar software/tools.

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