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Senior Controls Engineer
2 months ago
We are seeking a highly skilled Senior Controls Engineer to join our team at Zepnick Solutions, Inc. As a key member of our engineering team, you will be responsible for designing, developing, and implementing control systems for our clients.
Key Responsibilities- Collaborate with clients, vendors, and cross-functional internal teams to determine process control needs and solutions.
- Support project managers and process engineers in developing estimates for controls hardware and engineering effort.
- Lead electrical designers in specifying controls hardware components and developing electrical wiring diagrams.
- Lead the review of electrical installation documents for technical accuracy and ensure the design meets the controls requirements.
- Write functional descriptions that describe how control systems will operate.
- Develop and test PLC programs based on functional descriptions.
- During commissioning, lead electrical designers in performing onsite IO checks.
- During commissioning, support PLC program onsite until the system is in full production, performing maintenance and operator training.
- Perform other related duties as assigned.
- Proficiency in Allen-Bradley PLC programming software (RS Logix, Studio 5000).
- Ability to develop a PLC program from scratch or customize a program based on customer-specific templates.
- Detailed understanding of process instrumentation (flow, mass flow, temperature, pressure) and control loop concepts.
- Proficient in batch controls, recipe management, and CIP circuits.
- Proficient at designing, programming, and configuring variable frequency drive systems, specifically Rockwell hardware.
- Proficiency in interpreting P&ID drawings.
- Experience with liquid processing, including pumps, blending, filtration, heat transfer, etc.
- Experience with utility (steam, water, air, NH3, etc.) design and impacts on process design.
- Ability to perform in a design team environment.
- Experience working with multi-trade-based vendors/contractors.
- Experience in plant operations and industrial environments, understanding control system impacts to maintenance and other work processes.
- Proficiency in Microsoft Office Suite (Outlook, Excel, Word, Project, etc.).
- Technical writing expertise.
- Leadership skills. Good verbal and written communication skills.
- Attentiveness to detail, follow-up procedures, and documentation of action.
- Proficient in time management and personal organization.
- Bachelor's degree in electrical engineering.
- 8 years of process controls experience in the pulp and paper or food and beverage industries.
- Experience programming legal PLCs and familiarity with USDA requirements for pasteurizers.
- Proficiency in Wonderware InTouch, Wonderware Archestra, and FactoryTalk HMI development.
- Experience with Honeywell Experion DCS systems.
- Experience designing controls system networks using Ethernet.
- Experience in food and beverage manufacturing.
- Experience in 'green field' food plant construction projects.
- Knowledge of safety control systems.
- Experience as a control engineering lead for large capital projects.
- 60-75% standard office setting.
- 25-40% shop and manufacturing facility.
- Sufficient mobility to work in an office setting.
- Ability to stand or sit for prolonged periods of time.
- Must have ability to walk long distances and possess the flexibility to maneuver in and around machinery to take measurements.
- When on customer startups, must be able to travel long distances by car or plane and have the stamina to work extended hours (12+ hours per day) for up to 14 continuous days.